Coupling device of charging connector assembly for electric car

• US 5,429,524 A
• Filed: 04/13/1994
• Issued: 07/04/1995
• Est. Priority Date: 04/16/1993
• Status: Expired due to Fees

• Current Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Tanaka, Tsutomu, Miyazaki, Sho, Wakata, Shigekazu, Saijo, Eiji, Itou, Hikaru
• Primary Examiner(s): Schwartz, Larry I.
• Assistant Examiner(s): WITTELS, DANIEL NMN
• Application Number:
  US08/226,943
• Time in Patent Office: 447 Days
• Field of Search: 439/261, 439/372, 439/341, 439/342, 439/835, 439/822, 439/310, 439/476, 439/483
• US Class Current: 439/310
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: H01R 13/629 Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances separate tools or apparatus H01R43/26
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A coupling device interconnects a car connector BC and a charger connector SC positively by a small force to charge a battery in an electric car. After incompletely coupling, when an operation lever 8 together with a grip 32 are grasped, a sector gear 16 is turned to an anticlockwise direction and a pinion 15 is rotated to the anticlockwise direction through an intermediate gear 17. Thus a coupling plate 10 is moved from an advanced position to a retracted position through engagement of the pinion 15 and a rack 13. Distal ends of the coupling plates 10 are closed during a former movement of the plates so that windows 21 in the plates receive projections 22 on a connector housing of a car connector BC. A connector housing 2 of a charger connector SC together with a body 3 are drawn into the housing 1 during a latter movement of the plates, thereby completely interconnect both connectors BC and SC. When the lever 8 returns to an opening position, the coupling plate 10 is backed from the retracted position to return the housing 2 together with the body 3 and detach the housing 1. When the body 3 is pulled, both connectors BC and SC are separated.

Claims

1. A coupling device of a charging connector assembly for an electric car, wherein a car connector and a charger connector are interconnected to charge a battery in the electric car, comprising:

a body having a barrel portion and a grip;

an operation lever pivotably connected to said grip and biased by an elastic member toward a direction moving away from said grip;

means for locking said operation lever at a closing position near said grip;

gear means mounted on a proximal end of said barrel portion and engaging with an end of said operation lever;

a front cover mounted on a distal end of said barrel portion for accommodating said charger connector; and

coupling means mounted on said barrel portion movably along the longitudinal direction of said barrel portion and having an end coupled to said gear means and the other end coupled to either one of both said connectors.

2. A coupling device according to claim 1, wherein said gear means include an intermediate gear and a pinion which engage with each other, said intermediate gear being engaged with a sector gear provided on an end of said operation lever and said pinion being engaged with a rack provided on an end of said coupling means, wherein said coupling means are provided on the other end with engaging means, and wherein said coupling means are moved back toward the proximal end of said barrel portion, so that said engaging means engage with said car connector, when said operation lever is actuated to move to said closing position, thereby interconnecting both said connectors.

3. A coupling device according to claim 1, wherein said gear means include a pinion, said pinion being engaged with a sector gear provided on an end of said operation lever and a rack provided on an end of said coupling means, wherein the other end of said coupling means is connected to said charger connector;

wherein said charger connector is received slidably in said front cover, and wherein said coupling means are moved forth toward the distal end of said barrel portion, when said operation lever is actuated to move said closing position, thereby interconnecting both said connectors.

4. A coupling device according to claim 1 wherein said locking means include a member which detachably interconnects lower ends of said operation lever and grip.

5. A coupling device according to claim 1, further comprising means for starting electrical conduction when both said connectors are completely coupled.

6. A coupling device according to claim 2, further comprising a mechanism for temporarily and detachably coupling both said connectors.

7. A coupling device according to claim 2, further comprising means for restraining said operation lever from moving to said closing position until both said connectors reach a given incomplete coupling position.

8. A coupling device according to claim 3, further comprising means for restraining said operation lever from moving to said closing position until both said connectors reach a given incomplete coupling position.

9. A coupling device according to claim 4, wherein said coupling member is a retaining ring.

10. A coupling device according to claim 4, wherein said coupling member is a plunger.

11. A coupling device according to claim 5, wherein said coupling member is a lock piece.

12. A coupling device according to claim 5 wherein said starting means of electrical conduction include a switch which is closed when said operation lever is moved to said closing position.

13. A coupling device according to claim 5 wherein said starting means of electrical conduction include a switch member provided on a pushing portion of said operation lever for turning a charging circuit off only upon actuating said pushing portion.