Device for the detection of the clogging of an air filter

• US 5,429,649 A
• Filed: 04/13/1993
• Issued: 07/04/1995
• Est. Priority Date: 04/14/1992
• Status: Expired due to Term

• Current Assignee: Roger C. Robin
• Original Assignee: Roger C. Robin
• Inventors: Robin, Roger C.
• Primary Examiner(s): Chiesa, Richard L.
• Application Number:
  US08/047,099
• Time in Patent Office: 812 Days
• Field of Search: 55/274, 55/309, 55/215, 55/385.3, 95/1, 95/14, 95/20
• US Class Current: 96/405
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: B01D 46/46 automatic
• CPC Class Codes: F02M 35/09 Clogging indicators ; Diagnosis or testing of air cleaners sensors therefore F02M35/10373
• CPC Class Codes: G01P 13/006 by using thermal variables
• CPC Class Codes: G01P 13/0066 by using differences of pressure in the fluid

Abstract

A device for the detection of an air filter having an auxiliary air duct opening upstream and downstream of the air filter so as to generate in the auxiliary duct an air flow due to the head loss of the air filter and having a velocity varying in accordance with the head loss; and an electronic circuit delivering from the signals of first and second sensing devices, a signal representative of a limit clogging of the air filter when the air flow speeds within a main duct and the auxiliary duct are differing by a determined value corresponding to a limit head loss of the air filter, the device being applicable to air conditioning equipments fitting automotive vehicles.

Claims

1. A device for detecting clogging of an air filter located in a main duct of an air treatment apparatus operating with a constant or variable air flow, comprising

an auxiliary air duct opening upstream and downstream of the air filter so as to generate in the auxiliary duct an air flow due to the head loss of the air filter, the air flow through the auxiliary duct having a velocity relative to the head loss, the auxiliary duct extending through the air filter such that the air flow through the auxiliary duct does not flow through the air filter;

means for positioning the auxiliary duct within and in the same axial direction as the main duct;

first sensing means arranged entirely within the main duct in proximity to the air filter for providing a signal relative to the flow velocity of the air flowing through the air filter;

second sensing means arranged within the auxiliary duct in proximity to the first sensing means for providing a signal relative to the air flow velocity in the auxiliary duct; and

an electronic circuit for receiving the signals from the first and second sensing means and generating a signal representative of a limit clogging of the air filter when the air flow speeds in the main duct and the auxiliary duct are differing by a determined value corresponding to a limit head loss of the air filter.

2. A device according to claim 1, wherein the auxiliary duct is a tube shaped as a Venturi nozzle.

3. A device according to claim 1, further comprising a body for supporting the auxiliary duct, made fast to the air filter and defining within the latter an insulated portion of the air filter adjacent to the auxiliary duct whereas the first sensing means is located within the air flow flowing through the insulated portion of the air filter.

4. A device according to claim 3, wherein the supporting body comprises a front portion having a bottom wall and two identical parallel rear elements connected to said bottom wall of said front portion and extending through the air filter while being separated from each other so as to define the insulated portion of the air filter.

5. A device according to claim 4, wherein the auxiliary duct is defined within one of the rear elements and by a stud extending this rear element while projecting from the air filter.

6. A device according to claim 5, wherein the rear element is extended by a stud projecting from the air filter whereas the front portion of the supporting body is held in bearing relationship upon the corresponding face of the air filter by two holding members fastened to both studs, respectively, while abutting against the opposite face of the air filter, each of said holding members comprising a split resilient washer.

7. A device according to claim 5, wherein the air filter has folds, both rear elements of the supporting body conforming to the hollow of one of said folds of the air filter and both studs extending through the connecting edge of said one of said folds.

8. A device according to claim 7, wherein the front portion, the rear elements and the studs of the supporting body are made in one single piece.

9. A device for detecting clogging of an air filter located in a main duct of an air treatment apparatus having a constant or variable air flow, comprising

an auxiliary air duct opening upstream and downstream of the air filter so as to generate in the auxiliary duct an air flow due to the head loss of the air filter, the air flow through the auxiliary duct having a velocity relative to the head loss;

first sensing means arranged entirely within the main duct in proximity to the air filter for providing a signal relative to the flow velocity of the air flowing through the air filter, the first sensing means comprising an electrically conducting element positioned in the flow of air through the air filter;

second sensing means for providing a signal relative to the air flow velocity in the auxiliary duct, the second sensing means comprising an electrically conducting element positioned in the flow of air through the auxiliary duct; and

an electronic circuit for receiving the signals from the first and second sensing means and generating a signal representative of a limit clogging of the air filter when the air flow speeds in the main duct and the auxiliary duct differ by a predetermined value corresponding to a limit head loss of the air filter,

wherein the conducting elements of the first and second sensing means are provided with a resistance having a positive or negative temperature coefficient, the electronic circuit generating the signal representative of the limit clogging of the air filter when the ratio of the values of the resistances of the conducting elements of the first and second sensing means corresponds to the limit head loss of the air filter.

10. A device according to claim 9, wherein said auxiliary duct is elongate and has one end connected to the main duct and opening downstream of the air filter.

11. A device according to claim 9, wherein said auxiliary duct is branched off the main duct in a by-passing relationship whereby air flow through said auxiliary duct by-passes said main duct.

12. A device according to claim 9, wherein said auxiliary duct is elongate having first and second opposed ends, said first end of said auxiliary duct opening into said main duct downstream of said air filter and said second end of said auxiliary duct communicating with the atmosphere whereby the head prevailing in said main duct upstream of said air filter substantially corresponds to atmospheric head.

13. A device according to claim 9, wherein the auxiliary duct has such a size that the air flow velocity therein in the vicinity of the second sensing means is substantially equal to the speed of the air flowing through the air filter when the air filter is clean.

14. A device according to claim 13, further comprising a calibrated aperture with an adjustable cross-section placed within the auxiliary duct for making substantially equal the air flow velocities in the main and auxiliary ducts.

15. A device according to claim 9, wherein each electrically conductive element with a variable resistance is directly heated by the current flowing there through or is heated by an auxiliary electrical resistor located close thereto.

16. A device according to claim 9, wherein the electronic circuit comprises a measuring bridge connection with resistors, two adjacent legs of which comprise both conducting elements with variable resistances, respectively, and delivering a determined voltage of imbalance of the bridge when the ratio of the values of the resistances of the conducting elements corresponds to the limit head loss of the air filter;

and an amplifier connected at the output of the measuring bridge connection with resistors to amplify the output voltage of the measuring bridge connection and to thus provide the signal representative of the limit clogging of the air filter to a clogging indicating means or to a device for the automatic unclogging of the air filter.

17. A device according to claim 16, wherein the amplifier is connected to a clogging indicating means or to a device for the automatic unclogging of the air filter.

18. A device for detecting clogging of an air filter located in a main duct of an air treatment equipment operating with a constant or variable air flow, comprising

an auxiliary air duct opening upstream and downstream of the air filter so as to generate in the auxiliary duct an air flow due to the head loss of the air filter, the air flow in the auxiliary duct having a velocity varying relative to the head loss, the auxiliary duct extending through the air filter such that the air flow through the auxiliary duct does not flow through the air filter;

support means for supporting the auxiliary duct within and in the same axial direction as the main duct, said support means being connected to the air filter and defining an insulated portion in the air filter adjacent to the auxiliary duct;

said support means comprising a supporting body having a box-shaped front portion located external to the air filter and bearing upon the downstream face of the air filter, said front portion comprising a bottom wall having first and second apertures, the air flow through the insulated portion of the air filter passing through the first aperture and the air flow through the auxiliary duct passing through the second aperture;

first sensing means arranged in proximity to the air filter in alignment with the first aperture, the first sensing means providing a signal relative to the flow velocity of the air flowing through the air filter;

second sensing means arranged within the auxiliary duct in proximity to the first sensing means in alignment with the second aperture, said second sensing means providing a signal relative to the air flow velocity in the auxiliary duct;

said support means further comprising a supporting plate removably housed within the front portion of the supporting body, the first and second sensing means being located substantially in the same plane in proximity to the bottom wall and being mounted on the supporting plate, said support means further comprising a cover fastened to the supporting body for enclosing the supporting plate in the front portion, said supporting plate and said cover comprising apertures aligning with the first and second apertures of the bottom wall so as to allow passage of air through the auxiliary duct of the insulated portion of the air filter; and

an electronic circuit for receiving the signals from the first and second sensing means and generating a signal representative of a limit clogging of the air filter when the air flow speeds in the main duct and the auxiliary duct are differing by a determined value corresponding to a limit head loss of the air filter.

19. A device according to claim 18, wherein the supporting plate comprises a printed circuit, the first and second sensing means and the electronic circuit for processing the signals originating from the first and second sensing means being set on said printed circuit.

20. A device according to claim 18, wherein the supporting plate, the first and second sensing means and the electronic circuit for processing the signals from these sensing means form an integrated monolithic silicon component.