Amorphous metal/metallic glass electrodes for electrochemical processes

• US 5,429,725 A
• Filed: 09/16/1994
• Issued: 07/04/1995
• Est. Priority Date: 06/17/1994
• Status: Expired due to Term

• Current Assignee: Donald W. Kirk, Steven J. Thorpe
• Original Assignee: Donald W. Kirk, Steven J. Thorpe
• Inventors: Kirk, Donald W., Thorpe, Steven J.
• Primary Examiner(s): Niebling, John
• Assistant Examiner(s): Bell, Bruce F.
• Application Number:
  US08/307,070
• Time in Patent Office: 291 Days
• Field of Search: 148/304, 148/403, 204/291, 204/293, 204/292, 204/129
• US Class Current: 205/631
• CPC Class Codes: C22C 45/04 with nickel or cobalt as the major constituent
• CPC Class Codes: C25B 1/02 Hydrogen or oxygen
• CPC Class Codes: C25B 11/04 characterised by the material

Abstract

Metallic glass/amorphous metal electrodes produced by rapid solidification (i) having a structure that is either amorphous or nanocrystalline, (ii) containing the principal alloying element as Ni, (iii) containing alloying conditions of Co and Mo in the range of 0 to 8 at . %, and when combined with NI, represent 0.75 to 0.85 of the atomic fraction of the alloy, and (iv) containing metalloid elements comprised of one or more of the elements C,B,Si and P either singly or in combination to represent 0.15 to 0.25 atomic faction of the alloy. The electrodes have excellent thermal stability, improved stability in an aqueous electrolyte and can provide improved current efficiency--anodic overpotential performance. They are used in the electrolysis of aqueous electrolyte solutions such as mixtures of caustic and water in the production of oxygen and hydrogen.

Claims

1. A metallic glass of use in electrochemical processes, said metallic glass consisting essentially of a material of the general nominal composition

View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)

2. A metallic glass as claimed in claim 1 wherein x is 2, 4 or 6 atomic %.

3. A metallic glass as claimed in claim 1 wherein said metalloid element is selected from the group consisting of boron, silicon, phosphorus and carbon.

4. A metallic glass as claimed in claim 3 wherein said metalloid element is boron.

5. A metallic glass as claimed in claim 1 which is substantially homogeneous.

6. A metallic glass as claimed in claim 1 wherein said Ni, Co, Mo and Z are in a substantially elemental state.

7. A metallic glass a claimed in claim 1 consisting essentially of a material having the nominal composition of Ni₇₂ Mo₈ B₂₀.

8. A metallic glass a claimed in claim 1 consisting essentially of a material having the nominal composition of Ni₇₂ Co₈ B₂₀.

9. An electrode for use in an electrochemical cell comprising a metallic glass consisting essentially of a material as claimed in claim 1.

10. An electrode as claimed in claim 9 comprising a support and on at least a portion of said support a coating comprising said metallic glass.

11. An electrode as claimed in claim 9 in the form of a self supporting structure.

12. An electrode as claimed in claim 9 wherein said electrochemical cell is for the electrochemical production of oxygen and hydrogen from an aqueous solution.

13. An improved process for the electrochemical production of oxygen and hydrogen from an aqueous solution in an electrochemical cell, said process comprising electrolysing said aqueous solution with electrodes, said improvement comprising one or more of said electrodes comprising a metallic glass consisting essentially of a material as claimed in claim 1.