Automatic valve assembly

• US 5,431,181 A
• Filed: 10/01/1993
• Issued: 07/11/1995
• Est. Priority Date: 10/01/1993
• Status: Expired due to Term

• Current Assignee: Zurn Industries LLC (Zilco Holdings, Inc.)
• Original Assignee: Zurn Industries Incorporated (Rexnord Corporation)
• Inventors: Singh, Harinder, Saadi, Robert E., Creager, Brian N.
• Primary Examiner(s): Walton, George L.
• Application Number:
  US08/131,010
• Time in Patent Office: 648 Days
• Field of Search: 251/30.03, 251/30.04, 251/30.05, 251/40, 251/42, 251/45, 251/46, 251/129.04, 4/304, 4/305, 4/306, 4/623, 4/DIG. 3, 137/15, 137/315
• US Class Current: 137/15.11
• CPC Class Codes: E03D 3/06 with diaphragm valve and pressure chamber for retarding the valve-closing movement
• CPC Class Codes: E03D 5/10 operated electrically E03D5/01, E03D5/12 take precedence, e.g. by a photo-cell; also combined with devices for opening or closing shutters in the bowl outlet and/or with devices for raising/or lowering seat and cover and/or for swiveling the bowl
• CPC Class Codes: F16K 31/402 acting on a diaphragm
• CPC Class Codes: Y10S 4/03 Electric flushing
• CPC Class Codes: Y10T 137/0452 Detecting or repairing leak
• CPC Class Codes: Y10T 137/0491 Valve or valve element assembling, disassembling, or replacing
• CPC Class Codes: Y10T 137/599 Pressure regulating type valve
• CPC Class Codes: Y10T 137/60 Assembling or disassembling flexible tube or sleeve type valve

Abstract

A valve assembly is disclosed which is adapted to fit existing valve bodies. A flexible diaphragm assembly positioned within the valve body seals against a cylindrical barrel of the valve body. A central tube positioned within the central barrel defines a bypass passage extending from an upper chamber above the flexible diaphragm assembly and communicating with a bypass orifice. A sealing mechanism operated by an automatic control mechanism is adapted to selectively seal the bypass orifice. The automatic control mechanism includes a proximity sensor.

Claims

1. A valve assembly comprising:

a valve body including an inlet, an outlet, a cylindrical barrel positioned between said inlet and said outlet, and a manual handle extension opening;

a flexible diaphragm assembly configured to selectively seal against an upper surface of said cylindrical barrel;

a pilot valve mechanism for selectively moving said flexible diaphragm between a sealed and unsealed position; and

an automatic control and sealing means configured to activate said pilot valve mechanism to selectively seal said flexible diaphragm against said upper surface, a portion of said automatic control means extending through said manual handle extension opening, and said automatic control means including a proximity sensor mounted within a housing removably attached to said manual handle extension opening.

2. The valve assembly of claim 1 wherein said trip mechanism includes:

a bypass assembly defining a bypass passage which extends from said flexible diaphragm assembly to said outlet; and

a sealing means configured to selectively close said bypass passage.

3. A valve assembly comprising:

a valve body including an inlet, an outlet and a cylindrical barrel positioned between said inlet and said outlet;

a flexible diaphragm assembly adapted to seal against an upper surface of said cylindrical barrel and defining a first, upper chamber positioned on one side of said flexible diaphragm assembly and a second, lower chamber defined on a second side of said flexible diaphragm assembly, said second chamber including said outlet;

a bypass assembly including a central tube positioned within said cylindrical barrel, said central tube of said bypass assembly defining a bypass passage extending from said first chamber to said second chamber, a bypass orifice within said bypass assembly positioned within said second chamber, said bypass orifice in fluid communication with said bypass passage;

a sealing means positioned below said flexible diaphragm assembly within said second chamber and adapted to selectively seal said bypass orifice; and

automatic control means coupled to said sealing means adapted to activate said sealing means to selectively seal said bypass orifice Within said second chamber, said automatic control means including a proximity sensor externally of said valve body.

4. The valve assembly of claim 3 wherein said sealing means is positioned below said cylindrical barrel.

5. The valve assembly of claim 3 wherein said sealing means includes a latching solenoid and a piston, wherein said solenoid is adapted to move said piston.

6. The valve assembly of claim 5 wherein said sealing means includes a sealing nipple attached to an end of said piston, wherein said nipple is adapted to engage and seal said bypass orifice when said piston is in a first position.

7. The valve assembly of claim 5 wherein said piston is positioned substantially perpendicular to said cylindrical barrel and said central tube.

8. The valve assembly of claim 3 wherein said proximity sensor is positioned adjacent said valve body below said cylindrical barrel.

9. The valve assembly of claim 3 further including a filter positioned on top of said central tube.

10. The valve assembly of claim 9 wherein an upper end of said filter is received in a centering disc positioned in an inner cover of said valve body.

11. The valve assembly of claim 3 wherein said flexible diaphragm assembly includes a flexible diaphragm with a radially outer mounting portion and an inner seating surface, a flow ring adjacent said flexible diaphragm, a barrel slide member adjacent said flexible diaphragm and said flow ring, and a locking element threadably connected to said barrel slide.

12. The valve assembly of claim 11 wherein said locking element is adapted to slide along said central tube.

13. The valve assembly of claim 11 wherein said central tube is threadably attached to said locking element.

14. A valve assembly comprising:

a valve body having an inlet opening, an outlet opening and a substantially vertical, cylindrical barrel positioned between said inlet opening and said outlet opening;

a flexible diaphragm assembly adapted to seal against an upper surface of said cylindrical barrel and defining an upper chamber above said flexible diaphragm assembly and a lower chamber below said flexible diaphragm assembly;

a central tube means positioned substantially along the longitudinal axis of said cylindrical barrel, said central tube means including

a bypass orifice positioned within said lower chamber, a central tube defining a bypass passage extending from said upper chamber to said lower chamber and communicating with said bypass orifice, and a filter means for filtering material entering said bypass passage; and

a sealing means positioned within said lower chamber and adapted to selectively seal said bypass orifice within said lower chamber, wherein said bypass orifice is positioned below said cylindrical barrel within said lower chamber.

15. The valve assembly of claim 14 wherein said flexible diaphragm assembly includes a flexible diaphragm with a radially outer mounting portion and a radially inner seating surface, a flow ring adjacent said flexible diaphragm, a barrel slide member adjacent said flexible diaphragm and said flow ring, and a locking element threadably connected to said barrel slide.

16. The valve assembly of claim 15 further including an automatic control means coupled to said sealing means adapted to activate said sealing means to selectively seal said bypass orifice, said automatic control means including a proximity sensor positioned within a housing attached to a manual handle extension opening of said valve body.

17. The valve assembly of claim 16 wherein said sealing means includes a horizontally movable piston and a latching solenoid moving said horizontally movable piston, and a sealing nipple attached to one end of said piston, wherein said nipple is adapted to engage and seal said bypass orifice.

18. The valve assembly of claim 17 wherein said solenoid and said piston are provided in a solenoid housing and a piston housing, respectively.

19. The valve assembly of claim 18 wherein said piston housing includes seals provided between said piston housing and said central tube and between said piston housing and said piston.

20. A method of automating an existing valve assembly of the type having a valve body with an inlet opening, an outlet opening and a cylindrical barrel positioned between said inlet opening and said outlet opening, comprising the steps of:

a) removing a manual handle assembly and a relief valve assembly from said existing valve assembly;

b) providing a housing with a bypass orifice and a sealing means adapted to selectively seal said bypass orifice, and an automatic control means coupled to said sealing means adapted to activate said sealing means to selectively seal said bypass orifice, wherein said sealing means and said automatic control means are attached to said valve body at a position where said manual handle assembly was removed; and

c) providing a central tube within said cylindrical barrel defining a bypass passage extending from an upper chamber and communicating with said bypass orifice.