Bone cement injector

• US 5,431,654 A
• Filed: 09/30/1991
• Issued: 07/11/1995
• Est. Priority Date: 09/30/1991
• Status: Expired due to Term

• Current Assignee: Stryker Corporation
• Original Assignee: Stryker Corporation
• Inventors: Nic, David M.
• Primary Examiner(s): Brown, Michael A.
• Application Number:
  US07/769,003
• Time in Patent Office: 1,380 Days
• Field of Search: 606/92-94, 604/61, 604/209, 222/391
• US Class Current: 606/92
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
• CPC Class Codes: A61B 2050/0064 by screwing
• CPC Class Codes: B05C 17/00553 with means allowing the stock of material to consist of at least two different components
• CPC Class Codes: B05C 17/01 with manually mechanically or electrically actuated piston or the like B05C17/00533 takes precedence
• CPC Class Codes: G01F 11/026 of the gun type hand operated grease guns F16N3/12

Abstract

Apparatus for injecting bone cement from a cartridge in orthopedic surgery having a body and structure supporting a bone cement containing cartridge on the body. A trigger structure is actuable for movement on the body. Ram structure is advanceable on the body in response to actuation of the trigger structure for forcing bone cement from the cartridge toward a surgical site. Structure interposed between the trigger structure and ram structure is actuable for changing, between a lower force value and a higher force value, the force appliable by the ram to the cartridge in response to a given actuation of the trigger structure.

Claims

1. Apparatus for injecting bone cement for a cartridge in orthopedic surgery, comprising:

a body;

means for supporting a bone cement containing cartridge on said body;

trigger means actuable for movement on said body;

ram means advanceable on said body in response to actuation of said trigger means for forcing bone cement from said cartridge to a surgical site;

means operatively interposed between said trigger means and ram means and actuable for changing, between a lower force value and a higher force value, the force applicable by said ram means to the cartridge in response to a given actuation of said trigger means, in which said force changing means comprises first and second ram advancing means alternatively selectable for applying a lower force and a higher force to said ram means, and switch means actuable to select between said first and second ram advancing means.

2. The apparatus of claim 1 in which said force changing means includes means for changing, between a higher volume and a lower volume, the volume of bone cement forced from said cartridge by said given trigger means actuation.

3. The apparatus of claim 2 in which said force changing means has first and second alternative positional states, said first state corresponding to said lower force value and said higher volume, said second state corresponding to said higher force value and said lower volume.

4. The apparatus of claim 1 in which said ram means includes an elongate rod axially movable on said body, said first and second ram advancing means being engaged with said rod for advancing said rod and thereby forcing bone cement from a cartridge.

5. The apparatus of claim 1 in which said first and second ram advancing means are mounted on said trigger means, said switch means being accessible outside said body for placing at least one of said first and second ram advancing means out of force applying relation with said ram means.

6. The apparatus of claim 1 in which said trigger means is pivotable on an axis on said body, said first and second ram advancing means being mounted on said trigger means at locations respectively closer to and further from said pivot axis of said trigger means.

7. Apparatus for injecting bone cement from a cartridge in orthopedic surgery, comprising:

a body;

means for supporting a bone cement containing cartridge on said body;

trigger means actuable for movement on said body;

ram means advanceable on said body in response to actuation of said trigger means for forcing bone cement from said cartridge to a surgical site;

means operatively interposed between said trigger means and ram means and actuable for changing, between a lower force value and a higher force value, the force applicable by said ram means to the cartridge in response to a given actuation of said trigger means, in which said ram means comprises an elongate rod advanceable towards the cartridge and having a series of rear facing teeth distributed longitudinally thereon, said trigger means having a head advanceable toward said cartridge, said interposed means comprising a low force pawl and a high force pawl pivotable on said head and extending up and forward into forward driving contact with said teeth for forwardly advancing said rod upon forward movement of said head.

8. The apparatus of claim 7 including switch means actuable to separate said low force pawl from said teeth for forwarding of said rod by said high force pawl.

9. The apparatus of claim 8 in which said switch means comprises a lever pivotable on said body and resilient detent means manually overcomeable for shifting said lever from an enabling position, out of operative contact with said low force pawl and leaving the low force pawl in driving contact with said teeth on said rod, to a disabling position, displacing said low force pawl out of contact with said teeth on said rod.

10. The apparatus of claim 9 in which said resilient detent means comprises a slot in said body having enlarged ends, knob means movable along said lever and out of said body through said slot, and resilient means interposed between said lever and knob means for urging said knob means transverse of said slot into said enlarged slot ends to resiliently resist shifting said knob means along said slot from one enlarged end to the other.

11. The apparatus of claim 7 in which said trigger means has a pivot axis on said head, said low force pawl comprising a relatively short pawl pivoted on said head on an axis remote from said trigger means pivot axis and engaging said rod teeth at a relatively large acute angle, said high force pawl comprising a relatively long pawl pivoted on said head on an axis closer to said trigger means pivot axis and engageable with said rod teeth at a relatively smaller acute angle, so as to provide a relatively shorter stroke and larger mechanical advantage to the high force pawl as compared to the low force pawl, said high force pawl thereby having a larger ram force per increment of force on said trigger means.

12. Apparatus for injecting bone cement from a cartridge in orthopedic surgery, comprising:

a body;

means for supporting a bone cement containing a cartridge on said body;

trigger means actuable for movement on said body;

a rod advanceable on said body in response to actuation of said trigger means for forcing bone cement from said cartridge to a surgical site, said rod having a series of rear facing teeth thereon, said trigger means having a pivot axis, said trigger means having a head carrying said trigger means pivot axis;

a low force pawl comprising a relatively short pawl pivotable on said head on an axis remote from said trigger means pivot axis and engaging said rod teeth at a relatively large acute angle;

a high force pawl comprising a relatively long pawl pivoted on said head on an axis closer to said trigger means pivot axis and engaging said rod teeth at a relatively smaller acute angle, so as to provide a relatively shorter stroke and larger mechanical advantage to the high force pawl as compared to the low force pawl and so as to provide a larger ram force per increment of force on the trigger means from said high force pawl.

13. The apparatus of claim 12 including spring means simultaneously urging the high force pawl and the low force pawl against said teeth on said rod and switch means manually actuable to disengage said low force pawl from said teeth on said rod.

14. The apparatus of claim 12 in which said high force pawl is located on said trigger means head at a location forward of said low force pawl.

15. The apparatus of claim 12 including a non-return pawl pivotable on said body and engageable with said teeth on said rod for blocking unintended return of said rod rearward, as due to pressure of bone cement in a cartridge.

16. The apparatus of claim 15 including spring means on said head for urging said low force pawl and high force pawl against said teeth on said rod and further spring means on said body for urging said non-return pawl against said teeth on said rod.

17. The apparatus of claim 12 including a pin defining the pivot axis of said low force pawl, said low force pawl having a rear facing slot exposing said pin, spring means extending rearward from said pin to a rear end at a fixed location on said body behind said trigger means for biassing said trigger means to a forward rest position, said trigger means comprising a lever-like member pivotable on said body below said pawls such that rearward displacement of the lower end of said lever-like member forwards said pawls against said teeth of said rod for extruding bone cement forward out of the cartridge.

18. The apparatus of claim 12 including switch means actuable to separate said low force pawl from said teeth for forwarding of said rod by said high force pawl, said switch means comprising a lever pivoted on said body and resilient detent means manually overcomeable for shifting said lever from an enabling position, out of operative contact with the low force pawl for leaving the latter in driving contact with said teeth on said rod, to a disabling position displacing said low force pawl out of operative contact with said teeth on said rod.

19. The apparatus of claim 18 in which said resilient detent means comprises a slot in said body having enlarged ends, knob means movable along said lever and extending out of said body through said slot for manual engagement, and resilient means interposed between said lever and knob means for urging said knob means transverse of said slot into said enlarged slot ends to resiliently resist shifting of said knob means along said slot from one enlarged end to the other.

20. Apparatus for injecting bone cement from a cartridge in orthopedic surgery, comprising:

a body;

a bone cement containing cartridge supportable on a forward portion of said body, said cartridge having a forward extending shell and a radially outward extending flange on a rear end portion thereof;

trigger means actuable for movement on said body;

ram means advanceable on said body for forcing bone cement from said cartridge to a surgical site;

means operatively interposed between said trigger means and ram means and responsive to actuation of said trigger means for advancing said ram means;

cartridge support means for removably fixing said cartridge in forward extending relation on said body ahead of said ram means, said cartridge support means having a radially opening recess for receiving said cartridge flange and guard flange means partly blocking the front end of said recess on three sides thereof to guard against forward escape of said cartridge flange from said recess while said ram means forces bone cement from said cartridge to a surgical site, said guard flange means being open on one side for receiving said shell thereinto during insertion of said cartridge flange in said recess, and resilient detent means operatively associated with said guard flange means near the open side thereof for resiliently blocking unintended escape of said cartridge from said cartridge support means.

21. The apparatus of claim 20 in which said resilient detent means comprises opposed ears on said guard flange flanking the open side thereof and a portion of said shell adjacent said cartridge flange resiliently impressible by said ears upon entry and exit of said cartridge with respect to said cartridge support means.

22. Apparatus for injecting bone cement from a cartridge in orthopedic surgery, comprising:

a body;

means for supporting a bone cement containing cartridge on said body;

a trigger actuable for movement on said body;

a ram advanceable on said body in response to actuation of said trigger for forcing bone cement from said cartridge to a surgical site;

first force applying means responsive to a preselected force on said trigger for applying a first force to said ram so as to inject an initial charge of cement into a surgical site at a first pressure;

second force applying means responsive to the same preselected force on said trigger for applying a second and higher force to said ram so as to inject a smaller final charge of cement into such surgical site at a second pressure substantially higher than said first pressure;

switch means actuable for substituting said second force applying means in place of said first force applying means.

23. The apparatus of claim 22 in which said first force applying means has a substantially longer ram stroke/trigger displacement ratio than said second force applying means, to enable the apparatus to more rapidly inject more cement into the surgical site by use of said lower pressure first force applying means than by use of said higher pressure second force applying means.

24. Apparatus for injecting bone cement from a cartridge in orthopedic surgery, comprising:

a body;

means for supporting a bone cement containing cartridge on said body;

a trigger actuable for movement on said body;

a ram advanceable on said body in response to actuation of said trigger for forcing bone cement from said cartridge to a surgical site;

means operatively interposed between said trigger and ram and actuable for (1) first displacing a relative large quantity of cement at a relatively low pressure into said surgical site to mostly fill the surgical site upon completion thereof, and (2) secondly displacing a smaller final quantity of cement at a substantially higher pressure into said surgical site to complete the filling of the surgical site;

said operatively interposed means comprising first and second coupling means alternatively interposed operatively between said trigger and ram for respectively carrying out said first and second displacing and substituting means actuable for substituting said first coupling means for said means coupling means.

25. Apparatus for injecting bone cement from a cartridge in orthopedic surgery, comprising:

a body;

means for supporting a bone cement containing cartridge on said body;

a trigger displaceable on said body;

a ram advanceable on said body in response to actuation of said trigger for forcing bone cement from the cartridge to a surgical site;

means operatively interposed between said trigger and ram and actuable for changing the length displacement of the ram, from a higher displacement range to a lower displacement range, to be effected by the same length of displacement of the trigger such that the displacement range of the ram can be changed without lengthening or shortening the displacement range of the trigger, said displacement changing means comprising first and second ram advancing means alternatively selectable for respectively displacing said ram a greater distance and a lesser distance in response to the same displacement of said trigger, and switch means actuable to select between said first and second ram advancing means.