Fixed frequency converter switching at zero voltage

• US 5,434,768 A
• Filed: 02/12/1993
• Issued: 07/18/1995
• Est. Priority Date: 02/12/1993
• Status: Expired due to Term

• Current Assignee: Delta Energy Systems (Switzerland) AG (Delta Electronics Incorporated)
• Original Assignee: Rompower, Inc. (Ascom Holding AG)
• Inventors: Vasile, Beldianu, Jitaru, Ionel
• Primary Examiner(s): Dougherty, Thomas M.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/016,885
• Time in Patent Office: 886 Days
• Field of Search: 363/17, 363/21, 363/24, 363/91, 363/97, 363/127, 363/131
• US Class Current: 363/21.01
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence

Abstract

A converter is operated with a main switch in series circuit with primary winding of the isolation transformer and an auxiliary switch for charging a reset capacitor also in circuit with the primary winding. The main switch and auxiliary switch are operated through control logic so that neither switch is ON at the same time. A predetermined dead time is provided between turning OFF the auxiliary switch and turning ON the main switch to allow the output capacitance of the main switch to discharge to zero. The power is transferred to the output during the ON and OFF time of the main switch. The power can be transferred to the output also during only the off time. In the case when the power is transferred from the primary to the secondary during both ON and OFF time, an inductor or a saturable reactor is series circuit with the secondary or a selectively controlled rectifier is used.

Claims

1. A zero-voltage switching converter comprising:

a DC or rectified AC voltage source;

a transformer having primary and a tapped secondary winding;

main switch means for selectively coupling said voltage source across said primary winding of said transformer;

auxiliary switching means including an anti parallel diode for selectively allowing the voltage across said main switch means to reach zero, said main switching means and auxiliary switching means each having an OFF period and ON period, said auxiliary switching means being non conductive prior to said ON period of said main switching means by predetermined time period sufficient to allow the voltage across said main switch means to reach zero voltage, said auxiliary switching means remaining non conductive until said main switching means cycles through its corresponding ON period and half of OFF period;

a reset capacitor coupled in series to the auxiliary switching means and primary ground of said converter;

third switching means coupled in series with said one section of the said tapped secondary winding of said transformer for selectively remaining at least partially non conductive as the voltage across said main switching means decreases, said third switching means becoming conductive when the voltage across said main switching means reaches zero;

a first rectifier means coupled in series with said third switching means for conducting current from said third switching means;

a secondary rectifier means coupled with its anode to the another termination of said tapped secondary winding and with its cathode connected to the cathode of first rectifier means; and

a control circuit for selectively operating said main switching means, auxiliary switching means and third switching means to transfer energy through said converter during both ON and OFF time of said main switching means by modification of the duty cycle of operation of at least said main and auxiliary switching means to achieve turn ON said switching means at zero voltage.

2. The converter of claim 1 wherein said first rectifying means and third switching means comprise a unidirectional controlled switch means, said unidirectional controlled switch means selectively operated by said control means so that said unidirectional controlled switching means is non conductive after the voltage across said main switching means reaches zero, and so that said unidirectional controlled switching means is conductive during said ON time of said switching means.

3. The converter of claim 1 wherein transformer comprises a plurality of tapped secondary windings.

4. The converter of claim 1 wherein said third switching means is a saturable reactor.

5. The converter of claim 1 wherein said third switching means is an inductor.

6. The converter of claim 1 wherein said third switch is connected in the primary side of the said transformer in series with said primary of said transformer.

7. The converter of claim 1 further comprising a load and a load inductor, said load inductor being coupled in series circuit between said common cathode of said first and second rectifying means and said load, said load coupled to the tap of said secondary tapped winding.

8. The converter of claim 1 further comprising:

a load and two in phase coupled inductors which are electrically connected at one end, another ends of said coupled inductors are connected to the cathode of said first and said second rectifying means;

the another ends of said coupled inductor which are shorted together is connected to the said load, said load coupled to the tap of said secondary tapped winding;

a supplementary rectifier means is connected with the cathode to the cathode of said first rectifier means and with the anode to said secondary winding tap.

9. The converter of claim 8 wherein a supplementary rectifier means is connected with the cathode to the cathode of said first rectifier means and the anode to the said secondary winding tap.

10. The converter of claim 9 wherein said third switch is substituted by the leakage inductance between said primary winding and said secondary winding of said transformer.

11. The converter of claim 1 wherein the said control circuit senses the voltage across the said main switch and turns ON the said main switch at zero voltage, by integrating the current through drain to gate capacitance of said main switch, together with the complementary signal currents which controls the said auxiliary switch.

12. The converter of claim 1 wherein said main switching means is replaced by two switching means, one between the input source and said primary winding of said transformer, and the second between the input return and the another end of said primary winding. Said reset capacitor which is connected at one end to said secondary switch, has the second end connected to said primary winding at the end connected to one of said main switching means towards the input voltage source.

13. A zero-voltage switching converter comprising:

a DC or rectified AC voltage source;

a transformer having primary and a secondary winding;

a main switch for selectively coupling said voltage source across the said primary winding of said transformer;

auxiliary switch means including an antiparrallel diode for selectively allowing the voltage across said main switching means to reach zero, said main switching means and auxiliary switching means each having an OFF period and ON period, said auxiliary switching means being non conductive prior to said ON period of said main switching means by predetermined time period sufficient to allow the voltage across said main switch to reach zero voltage, said auxiliary switching means remaining non conductive until said main switching means cycles through its corresponding ON period and half of OFF period;

a reset capacitor coupled in series to the auxiliary switching means and primary ground of said converter;

third switching means coupled in series with said secondary winding of said transformer for selectively remaining at least partially non conductive as the voltage across said main switching means decreases, said third switching means becoming conductive when the voltage across said main switching means reaches zero, or partially non conductive for a determined period of time;

a control circuit for selectively operating said main switching means, auxiliary switching means and third switching means to transfer energy through said converter by modification of duty cycle of operation of at least said main and auxiliary switching means to achieve turn ON of said main switching means at zero voltage.

14. The converter of claim 13 wherein the energy transfer is done during the ON time of said main switching means.

15. The converter of claim 13 wherein the energy transfer is done during the OFF time of said main switching means.

16. The converter of claim 13 wherein the third switching means is a inductor in series with a rectifier means.

17. The converter of claim 13 wherein the third switching means is a synchronized switch.

18. The converter of claim 13 wherein the third switch is composed by:

a first rectifier means in series with a inductance, and a secondary rectifier means connected to the another end of said secondary and to said first rectifier means with common cathode or anode connection at the end not electrically connected to said secondary winding;

two supplementary inductors and a load, the said inductors are connected in series and non common ends are connected to the ends of said secondary winding and the said load is connected between the common connection of two said inductors and the common connection of said first and second rectifier means.

19. The converter of claim 18 wherein the two said supplementary inductors are implemented on the outer legs of the core of said transformer, by gapping the outer legs of said core.

20. The converter of claim 18 wherein the said first and second rectifier means are synchronized rectifiers, and the control voltages are the ends of said output winding.

21. The converter of claim 13 wherein said control means comprises sensory means for sensing input voltage, input current and output voltage, said control means maintaining a constant voltage across said lead and forcing the input current to follow a desired shape by varying said ON period of said main switching means.

22. The converter of claim 13 wherein the first rectifying means is replaced by a bridge of diodes.