Controller for ultrasonic sensors

• US 5,437,178 A
• Filed: 07/06/1992
• Issued: 08/01/1995
• Est. Priority Date: 07/06/1992
• Status: Expired due to Term

• Current Assignee: Kay-Ray/Sensall Incorporated
• Original Assignee: Kay-Ray/Sensall Incorporated
• Inventors: Jones, Lawrence J., Esin, Alex, Sorenson, Martin N., Rosselson, Boris
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US07/909,538
• Time in Patent Office: 1,121 Days
• Field of Search: 73/1 DV, 73/610, 73/612, 73/626, 73/628, 73/641, 73/290 V, 73/32 AQ, 73/24.05, 73/592, 367/7
• US Class Current: 73/1.82
• CPC Class Codes: G01F 23/296 Acoustic waves
• CPC Class Codes: G01F 23/2965 Measuring attenuation of transmitted waves
• CPC Class Codes: G01F 25/20 of apparatus for measuring liquid level
• CPC Class Codes: G01F 25/24 Testing proper functioning of electronic circuits
• CPC Class Codes: G01N 2291/02818 Density, viscosity
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 29/024 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/22 Details , e.g. general constructional or apparatus details

Abstract

An ultrasonic transducer for measuring a property of a material within a defined space has a function of a velocity at which ultrasonic signals travel through the defined space includes a controller. The controller is adapted for coupling to a plurality of ultrasonic transducers. The controller include a multiplexer for selecting one of the plurality of ultrasonic transducers, signal processing means for processing an output of the selected ultrasonic transducer and controller means for providing parameters to the signal processing means based upon the selected ultrasonic transducer. The controller couples to a two wire 4-20 mA communication loop. The controller periodically excites the ultrasonic transducer to obtain a measurement. The controller stores power received from the two wire communication loop and excites the transducer using stored power. The controller is capable of providing power which exceeds that available directly from the two wire communication loop for a brief period of time. The controller provides a wet self-test whereby output level of the ultrasonic transducer is monitored while strength of the excitation signal provided to the ultrasonic transducer is decreased. The amount of decrease required for the output signal to pass a threshold level is an indication of the usefulness of the sensor.

Claims

1. An apparatus for controlling operation of ultrasonic transducers, comprising:

a multiplexer adapted for coupling to a plurality of ultrasonic transducers and having a multiplexer output and a selection input for selecting which of the plurality of ultrasonic transducers is coupled to the multiplexer output;

signal processing means for processing the multiplexer output based upon signal processing parameters received from a parameter input and providing a processed output; and

controller means for receiving an input related to a selected transducer, providing a signal to the selection input of the multiplexer whereby the selected transducer is coupled to the multiplexer output, and providing signal processing parameters related to the selected transducer to the signal processing means, the controller means including an interface for coupling to a communication loop and wherein the controller input related to a selected transducer is received over the communication loop.

2. The apparatus of claim 1 wherein the signal processing means includes an amplifier and one of the signal processing parameters provided by the controller means relates to amplifier gain.

3. The apparatus of claim 1 wherein the signal processing means includes a comparator and one of the signal processing parameters provided by the controller means is related to comparator threshold level.

4. The apparatus of claim 1 wherein the signal processing means includes time gates circuitry and one of the signal processing parameters provided by the controller means relates to a time gate window.

5. The apparatus of claim 1, and further comprising:

means for periodically exciting the selected ultrasonic transducer through the multiplexer; and

means, coupled to the interface, for storing power received from the two wire communication loop and providing stored power to the means for periodically exciting.

6. The apparatus of claim 1 and further comprising:

means for exciting a selected ultrasonic transducer through the multiplexer and obtaining a transducer output signal;

wherein the controller means includes;

means for decreasing strength of an excitation signal provided to the ultrasonic transducer; and

comparator means for comparing the strength of the transducer output signal with a reference signal level and producing an output based upon the comparison which is representative of a wet self-test.

7. An ultrasonic transducer for coupling to a two wire 4-20 mA communication loop, comprising:

interface means for receiving power from the two wire communication loop and transmitting information related to transducer measurements over the two wire communication loop;

an ultrasonic transducing element;

means for periodically exciting the ultrasonic transducing element, obtaining a transducer measurement and providing the interface means with information related to a transducer measurement; and

means, coupled to the interface means, for storing power received from the two wire communication loop and providing stored power to the means for periodically exciting.

8. The ultrasonic transducer of claim 7 wherein the means for storing power comprises a capacitor.

9. The ultrasonic transducer of claim 7 wherein the interface means comprises:

a current regulator for receiving current from the two wire communication loop and providing a regulated current output to the means for storing power; and

an adjustable current regulator for regulating current through the two wire current loop whereby the current through the two wire communication loop is related to a sensor measurement.

10. The ultrasonic transducer of claim 7 wherein the means for periodically exciting the ultrasonic transducing element includes a switch coupled between the means for storing power and the ultrasonic transducing element.

11. An ultrasonic transducer for measuring a property of a material, comprising:

an ultrasonic transducing element;

means for exciting the ultrasonic transducing element;

means for receiving a transducer output signal from the ultrasonic transducing element;

means for decreasing strength of an excitation signal provided to the ultrasonic transducing element by the means for exciting; and

comparator means for comparing strength of the transducer output signal with a threshold level and producing an output based upon the comparison which is related to a wet self-test.

12. The ultrasonic transducer of claim 11 wherein the means for decreasing strength operates in incremental steps.

13. The ultrasonic transducer of claim 12 including means for counting a number of steps required to decrease strength of the excitation signal before the transducer output signal achieves the threshold level.

14. The ultrasonic transducer of claim 13 including means for storing a specified number of steps related to a sensor specification.

15. An apparatus for controlling operation of ultrasonic transducers, comprising:

a multiplexer adapted for coupling to a plurality of ultrasonic transducers and having a multiplexer output and a selection input for selecting which of the plurality of ultrasonic transducers is coupled to the multiplexer output;

signal processing means for processing the multiplexer output based upon signal processing parameters received from a parameter input and providing a processed output;

controller means for receiving an input related to a selected transducer, providing a signal to the selection input of the multiplexer whereby the selected transducer is coupled to the multiplexer output, and providing signal processing parameters related to the selected transducer to the signal processing means;

interface means for receiving power from a two wire communication loop and transmitting the processed output over the two wire communication loop;

means for periodically exciting the selected ultrasonic transducer; and

means, coupled to the interface means, for storing power received from the two wire communication loop and providing stored power to the means for periodically exciting.

16. The apparatus of claim 15 wherein the signal processing means includes an amplifier and one of the signal processing parameters provided by the controller means relates to amplifier gain.

17. The apparatus of claim 15 wherein the signal processing means includes a comparator and one of the signal processing parameters provided by the controller means is related to a comparator threshold level.

18. The apparatus of claim 15 wherein the signal processing means includes time gates circuitry and one of the signal processing parameters provided by the controller means relates to a time gate window.

19. The apparatus of claim 15 wherein the controller input related to a selected transducer is received over the two wire communication loop.

20. The apparatus of claim 15 and further comprising:

wherein the controller means includes;

means for decreasing strength of an excitation signal provided to the ultrasonic transducer; and

comparator means for comparing the strength of the transducer output signal with a reference signal level and producing an output based upon the comparison which is representative of a wet self-test.

21. An apparatus for controlling operation of ultrasonic transducers, comprising:

a multiplexer adapted for coupling to a plurality of ultrasonic transducers and having a multiplexer output and a selection input for selecting which of the plurality of ultrasonic transducers is coupled to the multiplexer output;

signal processing means for processing the multiplexer output based upon signal processing parameters received from a parameter input and providing a processed output;

controller means for receiving an input related to a selected transducer, providing a signal to the selection input of the multiplexer whereby the selected transducer is coupled to the multiplexer output, and providing signal processing parameters related to the selected transducer to the signal processing means;

means for exciting a selected ultrasonic transducing element and obtaining a transducer output signal;

wherein the controller means includes;

means for decreasing strength of an excitation signal provided to the ultrasonic transducing element; and

comparator means for comparing the strength of the transducer output signal with a reference signal level and producing an output based upon the comparison which is representative of a wet self-test.

22. The apparatus of claim 21 wherein the signal processing means includes an amplifier and one of the signal processing parameters provided by the controller means relates to am amplifier gain.

23. The apparatus of claim 21 wherein the signal processing means includes a comparator and one of the signal processing parameters provided by the controller means is related to comparator threshold level.

24. The apparatus of claim 21 wherein the signal processing means includes time gates circuitry and one of the signal processing parameters provided by the controller means relates to a time gate window.

25. The apparatus of claim 21 wherein the controller means includes an interface for coupling to a two wire communication loop and wherein the input related to a selected transducer is received over the two wire communication loop.

26. The apparatus of claim 21, and further comprising:

interface means for receiving power from a two wire communication loop and transmitting the processed output over the two wire communication loop;

means, coupled to the interface means, for storing power received from the two wire communication loop and providing stored power to the means for exciting.