Capacitive liquid level sensor having phase detecting circuitry

• US 5,437,184 A
• Filed: 10/27/1993
• Issued: 08/01/1995
• Est. Priority Date: 10/27/1993
• Status: Expired due to Fees

• Current Assignee: KDI/Triangle Electronics, Inc.
• Original Assignee: KDI/Triangle Electronics, Inc.
• Inventors: Shillady, Robert W.
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): WORTH, WILLIE M
• Application Number:
  US08/144,131
• Time in Patent Office: 643 Days
• Field of Search: 73/304 C, 324/690
• US Class Current: 73/304.00C
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes

Abstract

A capacitive liquid level sensor having phase detecting circuitry incorporates a capacitive sensor array, an oscillator generating an input signal, a switching circuit sequentially coupling the input signal to the input plates of the capacitive sensor, one at a time, a pair of phase lock loop circuits (PLLs) each having voltage controlled oscillators (VCOs), a second switching circuit selectively coupling the output plates of the capacitive sensor array, in sequential fashion, to the PLLs, and an exclusive OR-gate (XOR) receiving the outputs of the VCOs from each of the PLLs. The XOR generates a first logic level signal when a difference in the phase of two signals from any two adjacent output plates indicates that a phase difference is present. A second logic signal is generated if no phase difference is detected. The signals are perfectly in phase when any two adjacent output plates are either submerged in fluid or both disposed in air. The phases of the output signals differ, however, when the two adjacent output plates are such that one is submerged in fluid while the other is at least partially disposed in air. Signal conditioning means including a pair of D flip flops and a resistive ladder coupled through a switching network provide an output signal to an optional display device for indicating a corresponding fluid level within a fluid reservoir within which the capacitive sensor array is disposed. In an alternative embodiment an integrator is included for determining the composition of the fluid being sensed.

Claims

1. A liquid level sensor having a capacitive sensor array, wherein said capacitive sensor array is adapted to be disposed in a fluid reservoir along an axis of measurement of fluid contained within said reservoir, and wherein said capacitive sensor array includes a plurality of discrete capacitive input elements and a plurality of discrete capacitive output elements positioned along a length of said array along said axis of measurement, said elements further being positioned such that each one of said input elements overlaps portions of two adjacent ones of said output elements, said apparatus comprising:

means for applying an oscillating input signal to at least one said input element of said sensor array at a time, to thereby generate output signals from a corresponding pair of said output elements overlapping said one input element;

at least one switch coupled to said output elements and to first and second phase detecting means for controllably coupling said output elements to said first and second phase detecting means;

said first phase detecting means being responsive to an output signal from a first one of said corresponding pair of output elements for generating a first frequency signal indicative of one of the presence and absence of said fluid at said first one of said pair of output elements;

said second phase detecting means being responsive to an output signal from a second one of said corresponding pair of capacitive output elements for generating a second frequency signal indicative of one of the presence or absence of said fluid at said second one of said pair of output elements;

phase comparing means for comparing the phase of said first frequency signal with the phase of said second frequency signal and for generating a first output signal indicative of the presence of a phase difference between said first and second frequency signals and a second output signal indicative of no phase difference between said first and second frequency signals;

said first output signal further indicating that said fluid is at least partially absent at one of said corresponding pair of output elements while fluid is present at the other one of said corresponding pair of output elements; and

said second output signal further indicating that said fluid is present at both of said first and second capacitive elements.

2. The apparatus of claim 1, wherein said means for applying an oscillating input signal includes

input switching means for controllably coupling said oscillating input signal to each said input element sequentially, one at a time.

3. The apparatus of claim 2,

wherein said at least one switch is operable to couple adjacent ones of said output elements, one pair at a time, sequentially to said first and second phase detecting means.

4. The apparatus of claim 3, wherein said input switching means is synchronized to said at least one switch such that during a time period in which a particular one of said input elements is coupled to said oscillating means, the two adjacent ones of said output elements which each partially overlap said particular one input element will simultaneously be coupled to said first and second phase detecting means for said time period.

5. The apparatus of claim 1, further comprising integrator means responsive to said phase comparing means for generating an integrated output signal indicative of a composition of said fluid within which said input and output capacitive elements are disposed.

6. A capacitive liquid level sensing apparatus comprising:

a capacitive sensor array including a plurality of capacitive input elements and a plurality of capacitive output elements, said output elements being arranged such that adjacent pairs of said output elements overlap portions of a single one of said input elements, said input and output elements being orientated parallel to an axis of measurement of fluid to be measured within a fluid reservoir, and wherein said capacitive sensor array is positioned in said fluid reservoir so as to be at least partially submerged in said fluid;

oscillator means for providing an oscillating input signal to said capacitive sensor array to electrically excite each one of said input elements;

input switch means for sequentially coupling said oscillating input signal to each one of said input elements one at a time to thereby electrically excite one input element at a time;

first phase detecting means responsive to an output for one of each said adjacent pairs of output elements for generating a first frequency signal indicative of a capacitance of said one of each said adjacent pairs of output elements when said one of each said adjacent pairs of output elements is electrically excited by a coupled input element;

second phase detecting means responsive to an output a second one of each of said adjacent pairs of output elements for generating a second frequency signal indicative of a capacitance of said second one of each said adjacent pairs of output elements when said second one of each said adjacent pairs of output elements is electrically excited by said coupled input element;

output switch means interposed between each of said output elements and said first and second phase detecting means;

means for controlling said input and output switch means such that whenever a given input element is coupled to said oscillator means said output switch means couples only an adjacent pair of output elements which overlap said given coupled input element to said first and second phase detecting circuits, thereby causing only said adjacent pairs of said output elements to be coupled to said first and second phase detecting means one adjacent pair at a time;

phase comparing means responsive to each of said first and second phase detecting means for generating a first output signal indicative of a condition in which said outputs of any one of said adjacent pair of output elements coupled to said first and second phase detecting circuits are in phase alignment with one another, and a second output signal indicative of a condition wherein said outputs of any one of said adjacent pair of output elements coupled to said first and second phase detecting circuits are out of phase alignment with one another, said first output signal indicating that both of said capacitive output elements of said coupled adjacent pair are submerged in fluid, and said second output signal further indicating that one of said coupled adjacent pair of output elements is submerged in said fluid while the other one of said coupled adjacent pair of output elements is at least partially disposed out of said fluid.

7. The apparatus of claim 6, further comprising integrator means for integrating said first and second output signals from said phase comparing means to generate a signal indicative of a composition of said fluid.

8. The apparatus of claim 6, wherein said means for controlling said input and output switch means comprises a counter circuit coupled to said input switch means.

9. The apparatus of claim 8, wherein said counter circuit is controlled by a divided down clock signal from said oscillator means.

10. The apparatus of claim 6, further comprising flip flop means responsive to said output signals of said phase comparing means for generating a switching output signal.

11. The apparatus of claim 10, further comprising switching means responsive to said switching output signal of said flip flop means;

and

a resistor ladder responsive to said switching means for generating a fluid level output signal indicative of a fluid level within said fluid reservoir.

12. The apparatus of claim 6, wherein each of said first and second phase detecting means comprises a phase lock loop circuit, and wherein each said phase lock loop circuit includes an independent voltage controlled oscillator.

13. The apparatus of claim 6, wherein said phase comparing means comprises an exclusive OR-gate.

14. The apparatus of claim 10, wherein said flip flop means comprises a pair of D flip flops.

15. A liquid level sensing apparatus comprising:

a capacitive sensor array comprising a plurality of input plates and a plurality of output plates, said output plates being further arranged such that portions of each adjacent pair of said output plates overlap one of said input plates disposed on a substrate and arranged along an axis of measurement of a fluid within a fluid reservoir;

oscillator means for generating an oscillating input signal to said capacitive sensor array;

input switch means interposed between said oscillator means and said capacitive sensor array for selectively coupling said input signal from said oscillator means to said input plates, one said input plate at a time, in sequential fashion;

first phase lock loop means responsive to output signals generated on said output plates for generating a phase signal representative of said output signals of a first one of each adjacent pair of said output plates;

second phase lock loop means for generating a phase signal indicative of the phase of an output signal from each second one of said adjacent pairs of output plates;

output switching means for selectively coupling said pairs of output plates, sequentially, one said pair at a time, to said first and second phase lock loop means;

counter means for controlling said input and output switch means;

phase comparing means responsive to said first and second phase lock loop means for comparing outputs from said first and second phase lock loop circuits and for generating a first logic level signal indicative of no phase difference between said output signals from and any given pair of said output plates and a second logic level signal indicative of a phase difference between said output signals from any given pair of said output plates; and

signal conditioning means responsive to said first and second logic level signals of said phase comparing means for generating a fluid level signal therefrom representative of the level of said fluid within said reservoir.

16. A method for detecting the level of a fluid within a fluid reservoir having a capacitive probe placed therein, where the probe includes a plurality of capacitive input elements disposed on a substrate of the probe along an axis of measurement of said fluid and a plurality of output elements positioned on the substrate along said axis such that portions of each adjacent output element of each pair of said output elements overlap one of said input elements and wherein the probe is disposed within said reservoir such that said input and output elements are at least partially submerged in said fluid, the method comprising the steps of:

generating an oscillating excitation signal;

causing the capacitive input elements disposed on said substrate to be electrically excited by said excitation signal, sequentially, one said input element at a time;

obtaining an output signal generated on each output element of an adjacent pair of capacitive output elements which overlap an input element which is being excited by said excitation signal;

generating a phase signal from each one of said output signals generated by said adjacent pair of output elements;

comparing the phase of each said phase signal;

generating a first signal indicative of a phase difference between said phase signals when said phase signals are not in phase;

generating a second signal indicative of no phase difference between said phase signals when said phase signals are in phase with each other;

using said first signal to indicate a fluid-air interface at a specific level within said reservoir; and

using said second signal to indicate the presence of said fluid at a specific level within said reservoir.

17. The method of claim 16, further comprising the step controlling switching of said output elements such that only adjacent pairs of said output elements are sensed sequentially, only one said adjacent pair at a time, to thereby enable a plurality of independent comparisons to be made between every adjacent pair of said output elements on said probe.