Reduced magnetic flux current sensor

• US 5,438,257 A
• Filed: 09/09/1993
• Issued: 08/01/1995
• Est. Priority Date: 09/09/1993
• Status: Expired due to Fees

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Berkcan, Ertugrul
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): KHOSRAVI, KOURO
• Application Number:
  US08/119,267
• Time in Patent Office: 691 Days
• Field of Search: 324/117 R, 324/117 H, 324/127
• US Class Current: 324/117.00R
• CPC Class Codes: G01R 15/146 Measuring arrangements for current not covered by other subgroups of G01R15/14, e.g. using current dividers, shunts, or measuring a voltage drop if no voltage isolation is involved G01R1/203 or G01R19/0092
• CPC Class Codes: G01R 15/18 using inductive devices, e.g. transformers
• CPC Class Codes: G01R 33/06 using galvano-magnetic devices

Abstract

A current sensor for measuring a primary electrical current inducing a magnetic flux density defined over a known region comprises: a first sensor for measuring magnetic flux due to the primary current over a first predetermined area included within the known region; and a second sensor for measuring magnetic flux due to the primary current over a second predetermined area within the known region, the magnetic flux due to the primary current measured by the second sensor being a substantially predetermined calibrated amount different from the magnetic flux due to the primary current measured by the first sensor. The current sensor may further include a current source for generating a current inducing a magnetic flux density within the known region to at least partially offset the difference between the magnetic flux due to the primary current measured by the first sensor and the magnetic flux due to the primary current measured by the second sensor.

Claims

1. A current sensor for measuring a primary electrical current inducing a magnetic flux density at least defined over a known region comprising:

a first sensor for measuring the magnetic flux density due to the primary current over a first predetermined area within the known region; and

a second sensor for measuring the magnetic flux density due to the primary current over a second predetermined area within the known region, the magnetic flux density due to the primary current measured by said second sensor being a predetermined calibrated amount different from the magnetic flux density due to the primary current measured by said first sensor.

2. The current sensor of claim 1, and further comprising:

a current source for generating a current inducing a magnetic flux density within the known region to at least partially offset the difference between the magnetic flux density due to the primary current measured by said first sensor and the magnetic flux density due to the primary current measured by said second sensor.

3. The current sensor of claim 2, wherein at least one of said sensors for measuring the magnetic flux density due to the primary current comprises a semiconductor magnetic field sensor.

4. The current sensor of claim 3, wherein said semiconductor magnetic field sensor comprises a sensor selected from the group consisting essentially of a Hall effect sensor, a bipolar magneto-transistor, a magnetic field effect transistor, and a magnetic diode.

5. The current sensor of claim 1, wherein the magnitude of the magnetic flux density due to the primary current said first sensor is adapted to measure exceeds the magnitude of the magnetic flux density due to the primary current said second sensor is adapted to measure.

6. The current sensor of claim 1, wherein the magnitude of the magnetic flux density due to the primary current said second sensor is adapted to measure exceeds the magnitude of the magnetic flux density due to the primary current said first sensor is adapted to measure.

7. The current sensor of claim 1, wherein at least one of said sensors comprises a semiconductor magnetic field sensor, said semiconductor magnetic field sensor having a cross-sectional area oriented at a predetermined angle with respect to the direction of the magnetic field induced by the primary current.

8. The current sensor of claim 7, wherein said at least one semiconductor magnetic field sensor comprises a Hall effect sensor having a cross-sectional area oriented substantially perpendicular with respect to the direction of the magnetic field induced by the primary current.

9. The current sensor of claim 2, wherein said current source comprises a conductive coil coupled to at least one output terminal of an amplifier so as to receive an output voltage signal produced by said amplifier, said coil having a cross-sectional area oriented at a predetermined angle with respect to the direction of the magnetic field induced by the primary current.

10. The current sensor of claim 9, wherein said amplifier has two output terminals, said conductive coil being coupled across the output terminals of said amplifier, the cross-sectional area of said coil being oriented substantially perpendicular with respect to the direction of the magnetic field induced by the primary current.

11. The current sensor of claim 9, wherein said first sensor and said second sensor each comprise a semiconductor magnetic field sensor and are coupled to each other in a reverse series configuration and across the input terminals of said amplifier.

12. The current sensor of claim 2, wherein said first sensor and said current source are oriented with respect to each other so that the magnetic flux density induced by the current generated by said current source at least partially offsets the magnetic flux density due to the primary current measured by said first sensor.

13. The current sensor of claim 8, wherein said second sensor also comprises a Hall effect sensor, said first and second Hall effect sensors each having a substantially predetermined bias current, the bias current in said first sensor being a predetermined calibrated amount different from the bias current in said second sensor.

14. The current sensor of claim 11, and further comprising:

two concentric pipes forming, respectively, an outer pipe and an inner pipe relative to one another, each having a first end, a second end, an inner surface, an outer surface;

the respective second ends of said pipes being electrically connected by a conductive bridge to form a connected conductive path between the first end of the inner pipe and the first end of the outer pipe;

each of said pipes having at least one slot for receiving said first and second semiconductor magnetic field sensors, and said coil, the at least one slot in the outer pipe substantially overlapping the at least one slot in the inner pipe.

15. The current sensor of claim 11, and further comprising:

two concentric pipes forming, respectively, an outer pipe and an inner pipe relative to one another, each having a first end, a second end, an inner surface, an outer surface;

the respective second ends of said pipes being electrically connected by a conductive bridge to form a connected conductive path between the first end of the inner pipe and the first end of the outer pipe;

the outer surface of the inner pipe being spaced a predetermined radial distance from the inner surface of the outer pipe;

said coil comprising a toroidal coil having a plurality of coil loops, said toroidal coil being located in the space between the outer surface of the inner pipe and the inner surface of the outer pipe, said toroidal coil loops each having a cross-sectional area oriented at a predetermined angle with respect to the direction of the magnetic field induced by the flow of the primary current along the conductive path;

each of said pipes having at least one slot for receiving said first and second semiconductor magnetic field sensors, the at least one slot in the outer pipe substantially overlapping the at least one slot in the inner pipe.

16. A method of measuring a primary electrical current inducing a magnetic flux density defined over a known region, said method comprising the steps of:

sensing magnetic flux density due to the primary current over a first predetermined area within the known region; and

sensing magnetic flux density due to the primary current over a second predetermined area within the known region, the magnetic flux density due to the primary current sensed over the first area being a predetermined calibrated amount different from the magnetic flux density due to the primary current sensed over the second area.

17. The method of claim 16, and further comprising the step of generating a current inducing a magnetic flux density within the known region to at least partially offset the difference between the magnetic flux density due to the primary current sensed over the first area and the magnetic flux density due to the primary current sensed over the second area.

18. The method of claim 16, wherein the magnitude of the magnetic flux density due to the primary current sensed over the second predetermined area exceeds the magnitude of the magnetic flux density due to the primary current sensed over the first predetermined area.

19. The method of claim 16, wherein the magnitude of the magnetic flux density due to the primary current sensed over the first predetermined area exceeds the magnitude of the magnetic flux density due to the primary current sensed over the second predetermined area.

20. The method of claim 17, wherein the step of generating a current includes the step of measuring the current generated.

21. The method of claim 20, and further comprising the step of converting the measurement of the current generated into a measurement of the primary electrical current.

22. The method of claim 16, wherein the magnetic flux density due to the primary electrical current is sensed by a Hall effect sensor located within the known region, said Hall effect sensor receiving a predetermined bias current, the direction of the bias current received by said Hall effect sensor being oriented at a predetermined angle with respect to the magnetic flux density due to the primary current;

and wherein at least one of the steps of sensing magnetic flux density due to the primary current comprises measuring the Hall voltage of said Hall effect sensor.

23. The method of claim 17, wherein the magnetic flux density induced by said generated current is oriented with respect to the first predetermined area so as to at least partially offset the magnetic flux density due to the primary current measured over the first predetermined area.

24. A method of measuring a primary electrical current inducing a magnetic flux density at least defined over a known region, said method comprising the steps of:

sensing magnetic flux density due to the primary current over a predetermined area within the known region at a first predetermined time; and

sensing magnetic flux density due to the primary current over the predetermined area within the known region at a second predetermined time after the first predetermined time, the magnetic flux density due to the primary current sensed at the first predetermined time being a predetermined calibrated amount different from the magnetic flux density due to the primary current sensed at the second predetermined time.

25. The method of claim 24, and further comprising the step of generating a current inducing a magnetic flux density within the known region to at least partially offset the difference between the magnetic flux density due to the primary current sensed at the first predetermined time and the magnetic flux density due to the primary current sensed at the second predetermined time.

26. A current sensor for measuring a primary electrical current inducing a magnetic flux density defined over a known region comprising:

a sensor for measuring magnetic flux density due to the primary current over a predetermined area within the known region at a first predetermined time and at a second predetermined time so that the magnetic flux density due to the primary current measured over the predetermined area at the first predetermined time is a predetermined calibrated amount different from the magnetic flux density due to the primary current measured over the predetermined area at the second predetermined time; and

a signal storage unit coupled to said sensor so as to receive a signal from said magnetic flux sensor providing the measurement of magnetic flux density due to the primary current measured over the predetermined area by said magnetic flux sensor at the first predetermined time.

27. The current sensor of claim 26, wherein said signal storage unit comprises an electrical sample and hold circuit and the signal providing the measurement of magnetic flux density due to the primary current measured by said magnetic flux sensor over the predetermined area at the first predetermined time comprises a voltage signal.

28. The current sensor of claim 27, and further comprising:

a current source for generating a current inducing a magnetic flux density within the known region to at least partially offset the difference between the voltage signal stored in said signal storage unit, said stored signal constituting the measurement of magnetic flux density due to primary current measured by said magnetic flux sensor over the predetermined area at the first predetermined time, and a voltage signal constituting the measurement of magnetic flux density due to the primary current measured by said magnetic flux sensor over the predetermined area at the second predetermined time.