Gate drive circuit

• US 5,438,294 A
• Filed: 03/17/1993
• Issued: 08/01/1995
• Est. Priority Date: 03/19/1992
• Status: Expired due to Fees

• Current Assignee: Astec International Limited (Emerson Electric Company)
• Original Assignee: Astec International Limited (Emerson Electric Company)
• Inventors: Smith, David A.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): Riley, Shawn
• Application Number:
  US08/032,791
• Time in Patent Office: 867 Days
• Field of Search: 307/261, 307/264, 307/268, 307/491, 307/542.1, 307/572, 307/573, 328/113, 328/123
• US Class Current: 327/384
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H03K 17/04123 in field-effect transistor switches
• CPC Class Codes: H03K 17/691 using transformer coupling

Abstract

An improved gate drive circuit for use with a switching power device in a power converter and other power-transfer type circuits and the like is described. The gate drive circuit according to the present invention requires fewer components and space that convention prior art gate drive circuits. The drive circuit provides isolation between the control circuitry and the device without storing a significant amount of long-term (i.e., D.C.) energy and is also more energy efficient than many prior art gate drive circuits. Additionally, the present invention comprises means for cleanly terminating the drive signal to the switching power device when the control circuitry terminates operation. This prevents an incorrect signal to the switching power device, which may conduct at an inappropriate time, causing damage to the power converter or power-transfer circuit. Many prior art drive circuits have D.C. blocking capacitors that discharge slowly upon termination and, consequently, cause the switching power device to inadvertently conduct, which may damage the converter.

Claims

1. A drive circuit for controlling the operation of a switching device, the switching device including a control port for receiving a signal from said drive circuit for controlling its conductance state, said drive circuit being responsive to an input control signal having a first state for directing the switching device to enter a first conduction state and a second state for directing the switching device to enter a second conduction state, the input control signal alternating between its first and second states during normal operation and being caused to remain in its second state when operation of the switching device is to be terminated, said drive circuit comprising:

an output port for coupling to the control port of the switching device;

a transformer having a primary winding and a secondary winding, said secondary winding being coupled to said output port, said primary winding having a first terminal and a second terminal;

coupling means responsive to said input control signal for coupling power to said primary winding when the input control signal is in its first state, said coupling causing a voltage of a first polarity to be applied across said primary winding, a portion of said power being coupled to the control port of the switching device by said secondary winding and causing the switching device to enter its first conduction state, said transformer storing energy in response to the coupling of said power, said coupling means further for uncoupling said power from said primary winding and substantially removing said power from said primary winding when the input control signal enters its respective second state, said portion of said power thereafter being uncoupled from the switching device such that said switching device is caused to enter its second conduction state; and

discharge means coupled to said transformer and responsive to the uncoupling of said power from said primary winding for discharging the energy stored in said transformer during the second state of said control signal such that sufficient power is prevented from being coupled to the switching device to cause it to enter its first conduction state during the time the input control signal is in its second state, said discharge means comprising a reversal means for applying a voltage having a second polarity opposite to said first polarity across said primary winding in a time interval during the second state of said input control signal, said second polarity voltage discharging the energy stored in said transformer, said reversal means comprising a means for applying a first reference voltage to the first terminal of said primary winding and a first capacitance coupled to said second terminal of said primary winding, the energy stored in said transformer being directed into said first capacitance during said second state of said input control signal such that a reversing voltage is generated thereon and a voltage of said second polarity is applied to said primary winding, said discharge means further comprising a second reference voltage and a rectifier coupled between the second terminal of said primary winding and said second reference voltage, said rectifier conducting current to limit the magnitude of voltage across said primary winding having said second polarity to less than a predetermined value during the time said input control signal is in its second state.

2. The drive circuit of claim 1 wherein said switching device has a capacitance at its control port, said switching device capacitance storing energy when power is coupled to said primary winding by said coupling means,

wherein said discharge means further comprises a forcing means for initially forcing the voltage across said primary winding to substantially zero volts when said input control signal enters its second state, said forcing means initiating the discharge of the energy stored by the switching device capacitance, and

wherein said discharge means is further for discharging during the second state of said control signal the energy stored by the switching device capacitance such that sufficient power is prevented from being coupled to the switching device to cause it to enter its first conduction state during the time the input control signal is in its second state.

3. The drive circuit of claim 1 wherein the first state of the input control signal includes a first voltage, wherein the first terminal of said primary winding is coupled to the input control signal, and wherein said coupling means comprises a switch means responsive to the input control signal and coupled between the second terminal of said primary winding and a reference voltage, the difference between said first voltage and said reference voltage providing said power to said primary winding, said switch means closing in response to the input control signal entering its first state and opening in response to the input control signal entering its second state, said switch means when closed causing said reference voltage to be applied to said primary winding.

4. The drive circuit of claim 3 wherein the switch means of said coupling means comprises a MOSFET transistor.

5. The drive circuit of claim 3 wherein the second state of the input control signal comprises a second voltage substantially equal to said reference voltage, and wherein said first capacitance is charged to a voltage substantially equal to said reference voltage prior to when said switch means opens, said first capacitance and the input control signal each initially applying a voltage substantially equal to the reference voltage to each of the primary winding terminals when the input control signal enters its second state.

6. The drive circuit of claim 1 wherein said transformer further includes an amount of magnetizing inductance L and an amount of core losses having an effective resistance value R;

and

wherein said magnetizing inductance L, said effective core loss resistance R, said first capacitance, and the switching device capacitance form a damped resonant parallel RLC circuit during the second state of the input control signal, said first capacitance and said switching device capacitance combining to form an equivalent capacitance C during said second state, said damped resonant RLC circuit having a Q factor of less than approximately 0.5 during said second state, said Q factor being defined as;

##EQU1##

7. The drive circuit of claim 1 wherein said transformer further includes an amount of magnetizing inductance L and an amount of core losses having an effective resistance value R;

wherein said magnetizing inductance L, said effective core loss resistance R, said first capacitance, and the switching device capacitance form a damped resonant parallel RLC circuit during the second state of the input control signal, said first capacitance and said switching device capacitance combining to form an equivalent capacitance C during said second state, said damped resonant RLC circuit having a Q factor of less than approximately 1 during said second state, said Q factor being defined as;

##EQU2##

8. The drive circuit of claim 3 wherein a discharge current is reflected from said secondary winding to said primary winding when the energy from the switching device capacitance is discharged, and wherein said discharge means further comprises a first rectifier coupled between said second terminal of said primary winding and said first reference voltage, said first rectifier oriented to conduct said discharge current when said input control signal enters its second state.

9. The drive circuit of claim 3 wherein said discharge means comprises a predetermined amount of magnetizing inductance L in said transformer and corresponding amount of magnetizing current I_M, wherein a discharge current is coupled from said output port to the secondary winding of the transformer when the energy from the switching device capacitance is discharged, and wherein the magnetizing current I_M substantially supports said discharge current such that said discharge current is not substantially coupled to the primary winding of said transformer.

10. A drive circuit for controlling the operation of a switching device, the switching device including a control port for receiving a signal from said drive circuit for controlling its conductance state, said drive circuit being responsive to au input control signal having a first state for directing the switching device to enter a first conduction state and a second state for directing the switching device to enter a second conduction state, the input control signal alternating between its first and second states during normal operation and being caused to remain in its second state when operation of the switching device is to be terminated, said drive circuit comprising:

an output port for coupling to the control port of the switching device, said output port including first and second terminals;

a transformer having a primary winding and a secondary winding, said secondary winding being coupled to said output port;

coupling means responsive to said input control signal for coupling power to said primary winding when the input control signal is in its first state, a portion of said power being coupled to the control port of the switching device by said secondary winding and causing the switching device to enter its first conduction state, said transformer storing energy in response to the coupling of said power, said coupling means further for uncoupling said power from said primary winding and substantially removing said power from said primary winding when the input control signal enters its respective second state, said portion of said power thereafter being uncoupled from the switching device such that said switching device is caused to enter its second conduction state; and

discharge means coupled to said transformer and responsive to the uncoupling of said power from said primary winding for discharging the energy stored in said transformer during the second state of said control signal such that sufficient power is prevented from being coupled to the switching device to Cause it to enter its first conduction state during the time the input control signal is in its second state, said discharge means comprising a shunting means coupled between the secondary winding of said transformer and the terminals of said output port for shunting said output terminals to one another when said input control signal enters it said second state.

11. The drive circuit of claim 10 wherein said shunting means comprises a detection means for detecting when said input control signal enters its said second state and for generating a shunt signal in response thereto, and a transistor having a control terminal responsive to said shunt signal and two conduction terminals, each said conduction terminal coupled to a respective terminal of said output port, said transistor conducting in response to said shunt signal.

12. The drive circuit of claim 11 wherein said detection means comprises a detection rectifier coupled between said secondary winding and one of said terminals of said output port, said detection rectifier oriented such that it may conduct current when said input control signal is in its first state and such that it substantially blocks current when said input control signal is in its second state, said detection rectifier generating said shunt signal as a voltage when said detection rectifier is substantially blocking current.

13. The drive circuit of claim 10 wherein the coupling of said power to said primary winding causes a voltage of a first polarity to be applied across said primary winding and wherein said discharge means comprises a reversal means for applying a voltage having a second polarity opposite to said first polarity across said primary winding in a time interval during the second state of the input control signal, said second polarity voltage discharging the energy stored in said transformer.

14. The drive circuit of claim 13 wherein said primary winding has a first terminal and a second terminal, and wherein said reversal means comprises a means for applying a first reference voltage to the first terminal of said primary winding and a first capacitance coupled to said second terminal of said primary winding, the energy stored in said transformer being directed into said first capacitance during said second state of said input control signal such that a reversing voltage is generated thereon and a voltage of said second polarity is applied to said primary winding.

15. The drive circuit of claim 14 wherein said transformer further includes an amount of magnetizing inductance L and an amount of core losses having an effective resistance value R;

wherein said magnetizing inductance L, said effective core loss resistance R, said first capacitance, and the switching device capacitance form a damped resonant parallel RLC circuit during the second state of the input control signal, said first capacitance and said switching device capacitance combining to form an equivalent capacitance C during said second state, said damped resonant RLC circuit having a Q factor of less than approximately 0.5 during said second state, said Q factor being defined as;

##EQU3##

16. The drive circuit of claim 14 wherein said discharge means further comprises a second reference voltage, and a rectifier coupled between said second terminal of said primary winding and said second reference voltage, said rectifier conducting current to limit the magnitude of voltage across said primary winding having said second polarity to less than a predetermined value during the time the input control signal is in its second state.

17. The drive circuit of claim 16 wherein said transformer further includes an amount of magnetizing inductance L and an amount of core losses having an effective resistance value R;

wherein said magnetizing inductance L, said effective core loss resistance R, said first capacitance, and the switching device capacitance form a damped resonant parallel RLC circuit during the second state of the input control signal, said first capacitance and said switching device capacitance combining to form an equivalent capacitance C during said second state, said damped resonant RLC circuit having a Q factor of less than approximately 1 during said second state, said Q factor being defined as;

##EQU4##

18. A drive circuit integrated on a semiconductor chip for controlling the operation of a switching device, the switching device being isolated by a transformer having a first winding and a second winding, the second winding being coupled to the switching device, said drive circuit comprising:

an output port for coupling to the transformer'"'"'s first winding and including a first output terminal and a second output terminal;

means for generating a control signal having a first voltage state and a second voltage state, said control signal being coupled to said first output terminal;

a transistor having a control terminal coupled to said control signal, a first conduction terminal coupled to a first reference voltage, and a second conduction terminal coupled to said second output terminal, said transistor being rendered conductive in response to said control signal entering its first voltage state and rendered non-conductive in response to said control signal entering its second voltage state, said transistor when closed causing a voltage having a first polarity to be applied across said first and second output terminals; and

a first rectifier coupled between said second output terminal and said first reference voltage, said first rectifier oriented such that it may conduct current when a voltage of said first polarity is applied across said output terminals during the time said control signal is in its second voltage state, said first rectifier coupling said first reference voltage to said second output terminal when it is conducting, said second voltage state of said control signal and said first reference voltage having values such that said first rectifier when conducting current limits the magnitude of voltage across said output terminals having said first polarity to less than a first predetermined value during the time said control signal is in its second voltage state.

19. The drive circuit of claim 18 wherein said second voltage state of said control signal is substantially equal in value to said first reference voltage.

20. The drive circuit of claim 18 further comprising a second reference voltage, and a second rectifier coupled between said second reference voltage and the second terminal of said output port, said second rectifier oriented such that it may conduct when a voltage having a second polarity opposite to said first polarity is applied across said output terminals during the time said control signal is in its second voltage state, said second rectifier limiting the magnitude of the voltage across said output terminals having said second polarity during the time said control signal is in its second voltage state to a second predetermined value by conducting current to said second reference voltage.