Fail safe fluid level detection circuit

• US 5,438,323 A
• Filed: 06/14/1993
• Issued: 08/01/1995
• Est. Priority Date: 06/14/1993
• Status: Expired due to Fees

• Current Assignee: Scully Signal Company
• Original Assignee: Scully Signal Company
• Inventors: Shea, Arthur W.
• Primary Examiner(s): Peng, John K.
• Assistant Examiner(s): Lefkowitz, Edward
• Application Number:
  US08/076,809
• Time in Patent Office: 778 Days
• Field of Search: 340/603, 340/612, 340/618, 340/620, 73/290 R, 73/304 R, 200/190
• US Class Current: 340/620
• CPC Class Codes: G01F 23/2925 using electrical detecting means
• CPC Class Codes: G01F 25/24 Testing proper functioning of electronic circuits

Abstract

A fail safe output stage for a tank fluid level detection circuit having power supply/output leads periodically places a shunt across the leads to periodically generate a LOW signal which alternates with a HIGH signal to indicate an underfilled condition. In a filled condition, a steady signal appears across the leads. The output stage of the detection circuit consists of a parallel connection of switching devices where the "on" impedance of any single switching device is insufficient to place the detection circuit output lead in a LOW logic state. Therefore, in a condition where one of the switching devices fails, the detection circuit output may continue to alternate, but the alternating output is not recognized as such by a disable circuit which does not detect a LOW logic condition on the output lead. Accordingly, the failed output is interpreted as an filled condition, resulting in a shutdown of the system.

Claims

1. A probe circuit for indicating a level of fluid in a tank, said probe circuit comprising:

A) a sensor disposed within said tank generating a sensor signal indicative of whether fluid in the tank is above a predetermined level;

B) circuit means for providing power to said sensor and for detecting a first output signal and a second output signal; and

C) an output stage coupled with said circuit means and including first and second switching means each responsive to said sensor signal to switch from a first switched state to a second switched state when the sensor signal indicates that the fluid in the tank is above said predetermined level, said output stage generating said first output signal to indicate that the fluid is below said predetermined level if both said switching means are in said first switched state, and said output stage generating said second output signal if either of said switching means is in said second switched state.

2. The probe circuit in accordance with claim 1, wherein each said switching means includes a transistor switch.

3. The probe circuit in accordance with claim 1, wherein either of said switching means is in said second switched state when that said switching means fails.

4. The probe circuit in accordance with claim 3, wherein each said switching means includes a transistor switch.

5. The probe circuit in accordance with claim 4, wherein each said switching means is in said first switched state when said transistor switch it includes is turned "on", and each said switching means is in said second switched state when the transistor switch it includes is turned "off".

6. The probe circuit in accordance with claim 3, wherein said circuit means comprises an output lead.

7. The probe circuit in accordance with claim 1, wherein said output stage generates said first output signal such that it is detected by the circuit means as an alternating signal, and wherein said output stage generates said second output signal such that it is detected by the circuit means as a non-alternating signal.

8. The probe circuit in accordance with claim 1, wherein each said switching means is in said second switched state when that said switching means is malfunctioning.

9. An overfill protection apparatus comprising a detector including a probe, a disable circuit coupled with a detection circuit, and a power supply, said probe comprising:

A) a sensor disposed within a fluid container and generating a sensor signal in response to a fluid level in said container;

B) terminal means coupled with said power supply for receiving power therefrom and coupled with said disable circuit for providing an output signal thereto; and

C) an output stage for generating said output signal, said output stage including first and second parallel switching means which are responsive to the sensor signal each switching means, in response to the sensor signal, coupling one of a first and a second impedance to said terminal means so that the coupling of each of said first and second impedance modifies an output impedance of the terminal means, said output signal alternating between a first and a second magnitude to indicate a fluid level in said container below a predetermined level and substantially maintaining said first magnitude to indicate a fluid level in said container at or above said predetermined level, said output signal having said first magnitude when only one of said first and second impedance is coupled to said terminal means, and having said second magnitude when both of said switching means have coupled said first impedance and said second impedance with said terminal means, whereby said output signal cannot indicate said first fluid level unless both of said switching means couple said first impedance and said second impedance with said terminal means.

10. The protection apparatus in accordance with claim 9, wherein said first magnitude corresponds to a first voltage level of said output signal, said second magnitude corresponds to a second voltage level of said output signal, and said apparatus further includes diode means coupling said output stage with said terminal means for preventing generation of an output signal voltage level between said first and second voltage level that results from improper coupling of said probe to said power supply.

11. The probe circuit in accordance with claim 9, wherein said output signal substantially remains at said first magnitude if either of said switching means fails.

12. The probe circuit in accordance with claim 9, wherein each said switching means includes a transistor switch.

13. The probe circuit in accordance with claim 12, wherein when both of said transistor switches are turned "on", the output signal has said second magnitude and, when either of said transistor switches is turned "off", the output signal substantially has said first magnitude.

14. The probe circuit in accordance with claim 12, wherein the output stage comprises an output lead.

15. An overfill detection apparatus for detecting an overfill condition in a fluid container, the apparatus comprising:

a fluid sensor disposed within the container, the sensor generating a sensor signal indicative of whether fluid in the container is above a predetermined level; and

an output stage comprising first and second switching means each of which, when functioning properly, is responsive to the sensor signal to switch from a first switched state to a second switched state when the sensor signal indicates that the fluid in the container has risen above said predetermined level, the switching means each contributing to the generation of an output signal, the output signal being in a first state to indicate that the fluid is below said predetermined level only when both of the switching means are in the first switched state, and the output signal being in a second state when either of the switching means is in the second switched state.

16. An apparatus in accordance with claim 15 wherein the sensor signal is an alternating signal.

17. An apparatus in accordance with claim 15 wherein each of said switching means comprises a transistor.

18. An apparatus in accordance with claim 17 wherein the transistors are in a parallel configuration.

19. An apparatus in accordance with claim 18 wherein each transistor is normally biased with a DC voltage and, for each transistor, said voltage bias is reduced in magnitude by the switching of that transistor.

20. An apparatus in accordance with claim 15 wherein the output signal is normally biased with a DC voltage, and wherein the contribution of each switching means to the output signal is such that the response of each switching means to the sensor signal provides a new circuit path to the output signal so as to reduce the DC voltage magnitude of the output signal.

21. An apparatus in accordance with claim 20 wherein the contribution of only one of said first and second switching means to the generation of the output signal is insufficient to place the output signal in said first state.

22. An apparatus in accordance with claim 15 wherein said second state of the output signal is a non-alternating voltage and said first state of the output signal is an alternating voltage.

23. An apparatus in accordance with claim 15 wherein the sensor signal is a pulsed signal when the fluid in the container is below said predetermined level, the pulses of which are received by each switching means and, when each switching means is functioning properly, cause outputs of the switching means to be switched from a first signal level to a second signal level.

24. An apparatus in accordance with claim 23 where the outputs of the first switching means and the second switching means are both output at a first electrical point of the output stage.

25. An apparatus in accordance with claim 24 wherein a second electrical point of the output stage on which the output signal is output is electrically coupled to said first electrical point so that magnitude changes in the outputs of the first and second switching means cause magnitude changes in the output signal.

26. An overfill detection apparatus for detecting an overfill condition in a fluid container, the apparatus comprising:

a fluid sensor disposed within the container, the sensor generating a sensor signal indicative of whether fluid in the container is above a predetermined level, the sensor signal being a pulsed signal when the fluid in the container is below said predetermined level; and

an output stage comprising first and second switches which, when functioning properly, are responsive to the sensor signal such that each pulse of the sensor signal cause an output of each of the switches to be switched from a first magnitude to a second magnitude for the duration of the pulse, the switches being arranged in a parallel configuration such that the output of each switch contributes to the generation of an output signal that has a first state which is indicative of the fluid level in the tank being below said predetermined level, the output signal being in the first state only when both switches are responsive to the sensor signal and are switched between the first magnitude and the second magnitude.