Computer controlled heat-sealing machine

• US 5,438,883 A
• Filed: 03/04/1994
• Issued: 08/08/1995
• Est. Priority Date: 05/11/1992
• Status: Expired due to Fees

• Current Assignee: Reynolds Metals Company (Howmet Aerospace, Inc.)
• Original Assignee: Reynolds Metals Company (Howmet Aerospace, Inc.)
• Inventors: McLean, Jack R.
• Primary Examiner(s): Chilcot, Richard
• Assistant Examiner(s): Dougherty, Elizabeth L.
• Application Number:
  US08/205,458
• Time in Patent Office: 522 Days
• Field of Search: 73/862.541, 73/862.542, 73/862.632, 73/862.633, 73/862.637, 73/862.638, 338/5, 338/6, 177/211, 156/358
• US Class Current: 73/862.632
• CPC Class Codes: B29C 65/00 Joining or sealing of preformed parts , e.g. welding of plastics materials; Apparatus therefor general aspects of processes or apparatus for joining preformed parts B29C66/00; using porous material formed by internal pressure generated therein for joining preformed parts B29C44/1228, B29C44/326
• CPC Class Codes: B29C 65/18 using heated tools
• CPC Class Codes: B29C 65/305 involving the use of cartridge heaters
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/72328 Paper
• CPC Class Codes: B29C 66/80 General aspects of machine operations or constructions and parts thereof
• CPC Class Codes: B29C 66/82 Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
• CPC Class Codes: B29C 66/8324 Joining or pressing tools pivoting around one axis scissor or lever transmission mechanisms B29C66/8221; tools self-aligning to the joining plane B29C66/8163
• CPC Class Codes: B29C 66/84 Specific machine types or machines suitable for specific applications
• CPC Class Codes: B29C 66/8744 Preventing overheating of the parts to be joined, e.g. if the machine stops or slows down
• CPC Class Codes: B29C 66/91213 and measuring the electrical resistance of a resistive element belonging to said welding jaws, said element being, e.g. a thermistor
• CPC Class Codes: B29C 66/91231 of the joining tool
• CPC Class Codes: B29C 66/91421 of the joining tools
• CPC Class Codes: B29C 66/92211 with special measurement means or methods
• CPC Class Codes: B29C 66/9241 by controlling or regulating the pressure, the force or the mechanical power
• CPC Class Codes: B29C 66/934 by controlling or regulating the speed
• CPC Class Codes: B29C 66/93451 by controlling or regulating the rotational speed, i.e. the speed of revolution
• CPC Class Codes: B29C 66/96 characterised by the method for implementing the controlling of the joining process
• CPC Class Codes: B29C 66/961 involving a feedback loop mechanism, e.g. comparison with a desired value
• CPC Class Codes: B29K 2023/06 PE, i.e. polyethylene
• CPC Class Codes: B29K 2023/12 : PP, i.e. polypropylene
• CPC Class Codes: B29K 2027/06 : PVC, i.e. polyvinylchloride

Abstract

A computer controlled, laboratory heat-sealing machine is employed as a quality control device to ensure that adequate heat seals are formed under pre-defined and outputted pressure, dwell time and temperature parameters. The apparatus includes sensors for monitoring temperature and pressure conditions throughout the sealing dwell period. The clamping pressure is constantly adjusted to be maintained at a preset level by sensing the clamping pressure and controlling the top heat-sealing bar through an eccentrically driven crankshaft linkage. Load cell arrangements for monitoring pressure in high and low pressure ranges are also disclosed.

Claims

1. In a load cell comprising a solid body material divided into an upper portion and a lower portion by a thin, generally horizontally extending cavity extending through a major portion of the length of said material between opposite ends thereof, the upper portion functioning as a load cell and the lower portion functioning as a supporting portion providing support therefor through the opposite ends, wherein said upper portion includes a center load-bearing portion supported at opposite ends thereof from the opposite end portions of the solid body material through two pairs of juxtaposed thin deflection beams respectively located at opposite ends of the load-bearing portion, said load cell further comprising intermediate bridging portions respectively located at opposite ends of said load-bearing portion, said intermediate bridging portions being connected to said load-bearing portion through said beam pairs to connect said load-bearing portion to the opposite ends of the solid body, the improvement wherein said load cell further comprises at least two second sets of top and bottom beams respectively interconnecting the intermediate portions and thereby the load-bearing portion to the lower supporting portion through the end portions thereof, each second set of top and bottom beams overlying end portions of the cavity, wherein the second beam sets are thicker than the first beam sets whereby pressure is measured accurately over a wide range with said first beam sets providing low pressure measurements until such time as the loaded structure contacts the top surface of the intermediate portions, with said second beam sets then being deflectable into said cavity to provide measurements of high pressures within a high pressure range.

2. The load cell of claim 1, wherein the load-bearing portion has a horizontally extending, upwardly directed surface having a layer of thermal isolating material thereon and a layer of shim stock on the thermal isolating material, a structure loaded on said load cell being solely supported by said load-bearing portion, and wherein upwardly directed surfaces of the intermediate bridging portions are formed elevationally above the upwardly directed surface of the load-bearing portion and are spaced below a bottom surface of said structure by said shim stock and thermal isolating material so that the resulting gap therebetween limits the extent to which the top and bottom beams of each pair may deflect under load.

3. The load cell of claim 2, further comprising strain gauges disposed on surfaces of each of the top and bottom beams.

4. The load cell of claim 1, further comprising limit stop means extending upwardly into the cavity and spaced beneath and in vertical alignment with the intermediate portions so as to be contactable with the intermediate portions under high pressure deflection of the intermediate portions to thereby prevent permanent deformation of the load cell during high pressure loading.