High energy coaxial cable cooling apparatus

• US 5,442,131 A
• Filed: 07/23/1993
• Issued: 08/15/1995
• Est. Priority Date: 07/23/1993
• Status: Expired due to Term

• Current Assignee: United Defense LP (BAE Systems Plc)
• Original Assignee: United Defense LP (BAE Systems Plc)
• Inventors: Borgwarth, Dennis
• Primary Examiner(s): NIMMO, MORRIS
• Application Number:
  US08/096,354
• Time in Patent Office: 753 Days
• Field of Search: 174/15.6, 174/15.7, 174/19, 174/8, 174/15.1, 174/15.2, 361/699, 361/701, 428/53, 428/167, 428/192, 165/169, 165/104.33, 62/259.2
• US Class Current: 174/15.6
• CPC Class Codes: H01B 7/425 the construction being bendable
• CPC Class Codes: Y10T 428/17 Three or more coplanar interfitted sections with securing means
• CPC Class Codes: Y10T 428/2457 Parallel ribs and/or grooves
• CPC Class Codes: Y10T 428/24777 Edge feature

Abstract

A system is provided for cooling a flexible high energy coaxial cable wherein cooling fluid is circulated along the cable and through a heat exchanger to dissipate the cable heat generated by the high energy transferred by the cable. The cable has inner and outer concentric conductors separated by an inner dielectric layer and surrounded by an outer dielectric layer. Channels in the two dielectric layers provide for the fluid flow along the cable which carries away the heat.

Claims

1. An electrical insulation tube for providing a plurality of longitudinally disposed channels for guiding fluid flow along the length of an enclosed electrical conductor, comprising

a plurality of elongate insulation strips each having opposing ends,

a flat side on each of said elongate insulation strips,

an opposing side on each of said elongate insulation strips having at least one open channel extending lengthwise therealong,

first and second opposing edges on each of said elongate insulation strips intersecting said flat side and said opposing side, and

mating edge means formed on said first and second opposing edges for joining adjacent ones of all of said first and second opposing edges on adjacent ones of said plurality of elongate insulation strips, for forming an insulation tube whereby said plurality of insulation strips when all joined edge to edge form an insulation tube having an inside and an outside wall with said at least one open channel in each insulation strip on said inside wall adjacent to the enclosed electrical conductor.

2. A coaxial cable assembly having first and second ends, comprising

a center conductor,

a first insulating layer surrounding said center conductor and having an inner wall in contact therewith,

said first insulating layer having at least one elongate channel formed in said inner wall,

a second return conductor surrounding said first insulating layer,

a second insulating layer surrounding said second return conductor and having an inner wall in contact therewith,

said second insulating layer having at least one elongate channel formed in said inner wall, and

connector means attached to said center conductor at said first cable assembly end,

said connector means having a chamber therein in communication with said first insulating layer inner wall elongate channel and said second insulating layer inner wall elongate channel,

said first insulating layer inner wall elongate channel and said second insulating layer inner wall elongate channel being accessible from said second cable assembly end, and

a heat pipe extending from said connector means into said chamber.

3. The coaxial cable assembly of claim 2 wherein said first and second insulating layers have a plurality of elongate channels formed in said inner walls thereof.

4. A high energy coaxial cable cooling system comprising

inner and outer coaxial conductors having opposing first and second connector ends,

an inner coaxial insulation layer disposed between said inner and outer coaxial conductors, having an inner wall adjacent said inner coaxial conductor and having at least one elongate channel in said inner wall,

an outer coaxial insulation layer having an inner wall adjacent to and surrounding said outer coaxial conductor and having at least one elongate channel in said inner wall,

means at said inner and outer coaxial conductor first connector end for communicating said elongate channel in said inner wall of said inner coaxial insulation layer with said elongate channel in said inner wall of said outer coaxial insulation layer,

a high energy electrical source connected to said inner and outer conductor second connector end,

heat exchanger means having an input side and an output side, said input and output sides communicating with separate ones of said elongate channel in said inner wall of said inner coaxial insulation layer and said elongate channel in said inner wall of said outer coaxial insulation layer, and

pump means connected between said heat exchanger means and said inner and outer coaxial insulation layer elongate channels, whereby cooling medium is urged by said pump to flow through the coaxial cable elongate channels and heat exchanger.

5. The high energy coaxial cable cooling system of claim 4 wherein said inner and outer coaxial insulation layer channels comprise a plurality of channels.

6. A method of manufacturing an electrical insulation tube for surrounding an electrical conductor and for providing longitudinally disposed cooling channels adjacent to the electrical conductor comprising the steps of

fabricating an elongate insulation strip,

forming one side of the elongate insulation strip in a flat configuration,

configuring an opposing side of the elongate insulation strip to have at least one open channel extending lengthwise therealong,

forming a first mating element on a first edge of the elongate insulation strip,

forming a second mating element on a second and opposing edge of the elongate insulation strip,

cutting at least one elongate insulation strip to predetermined length, and

joining a first mating element to a second mating element to form a tube having at least one open channel extending along the interior thereof.