Exothermic heater device

• US 5,443,056 A
• Filed: 05/16/1994
• Issued: 08/22/1995
• Est. Priority Date: 05/16/1994
• Status: Expired due to Fees

• Current Assignee: Zestotherm Incorporated
• Original Assignee: Zestotherm Incorporated
• Inventors: Garland, Angela, Smith, W. Stan, Hockney, Fred H., Deutsch, Robert D.
• Primary Examiner(s): Yeung, James C.
• Application Number:
  US08/243,387
• Time in Patent Office: 463 Days
• Field of Search: 126/263 R, 126/263 C, 126/263 D, 126/263 E, 126/206, 126/261, 126/246, 44/251, 44/250
• US Class Current: 126/263.05
• CPC Class Codes: B29C 65/18 using heated tools
• CPC Class Codes: B29C 65/247 the heat resulting from a chemical reaction
• CPC Class Codes: B29C 65/4825 Pressure sensitive adhesives
• CPC Class Codes: B29C 65/4835 Heat curing adhesives
• CPC Class Codes: B29C 66/5221 for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• CPC Class Codes: B29L 2023/22 Tubes or pipes, i.e. rigid bent tubes not for use as pipe couplings B29L2023/004
• CPC Class Codes: F16L 59/026 Mattresses, mats, blankets or the like
• CPC Class Codes: F24V 30/00 Apparatus or devices using heat produced by exothermal chemical reactions other than combustion

Abstract

A mixture of magnesium-iron alloy and salt is confined within a nonwoven cellulose covering and forms an elongated cartridge which is wrapped with multiple layers of absorbent paper. The cartridge and paper are enclosed within a pouch of perforated plastic film to form a heating element. One or more heating elements are attached by adhesive tape to the inside of a generally triangular polyethylene film envelope, and peripheral portions of the envelope are heat sealed to form an enclosed chamber. An overlying mating sheet of polyethylene coated nylon film and a pad of thermoplastic foam material are heat sealed to peripheral portions of the envelope, and parallel strips of double-sided adhesive tape, with removal protective strips, are attached to the outer surface of the envelope to form a flexible heater device. The device is used by being wrapped around either a vertical or horizontal pipe joint containing a heat activated epoxy. An upper sealed corner portion of the envelope is cut and removed to form an opening for the chamber, and water is poured through the opening into the chamber to initiate an exothermic reaction with each heating element for heating the pipe joint and epoxy to accelerate curing of the epoxy.

Claims

1. An exothermic heater device adapted for accelerating the cure of epoxy adhesive around a pipe joint, said device comprising liquid impervious flexible panels having corresponding portions connected together to form an envelope defining an internal chamber, at least one heater unit disposed within said chamber and including a mixture of liquid actuated exothermic materials, said envelope having a configuration providing for wrapping said envelope around a joint within either a horizontal pipe or a vertical pipe, means for securing said envelope to either a horizontal pipe or a vertical pipe and including at least one elongated strip of pressure sensitive adhesive attached to said envelope, said strip being positioned to be wrapped around said pipe with said envelope, a removable protective strip overlying said adhesive strip, and said envelope having means for defining an opening within an upper portion of said envelope for adding liquid to said chamber when said envelope is attached to either a horizontal pipe or a vertical pipe.

2. A heater device as defined in claim 1 wherein said envelope has generally a triangular configuration with corner port ions for defining selectable openings for adding liquid into said chamber.

3. A heater device as defined in claim 1 and including a flexible panel of closed cell thermoplastics foam insulation material overlying said envelope and attached to said envelope.

4. A heater device as defined in claim 1 wherein said flexible panels forming said envelope comprises plastics film material having corresponding heat-welded edge portions.

5. A heater device as defined in claim 1 wherein said envelope has a length substantially greater than its height, a plurality of said strips of pressure sensitive adhesive extend lengthwise of said envelope and in generally parallel spaced relation, and a corresponding plurality of said removable protective strips on said adhesive strips.

6. A heater device as defined in claim 1 wherein said envelope is connected around its entire periphery to define a fluid-tight sealed said chamber, and means for indicating where to cut an edge portion of said envelope in selectable different locations to define said opening for supplying liquid to an upper portion of said chamber.

7. A heater device as defined in claim 1 and including means connected to said envelope and printed with instructions for using said device.

8. A heater device as defined in claim 1 wherein said heater unit comprises multiple layers of absorbent paper material surrounding said mixture of exothermic materials, and a pouch of liquid passing material surrounding said layers of paper material.

9. A heater device as defined in claim 8 wherein said heater unit is elongated and flexible.

10. A heater device as defined in claim 1 wherein said envelope is generally triangular in configuration and is sealed completely around its peripheral edge portion to define a fluid-tight said chamber, and said envelope has three corner edge portions adapted to be selectively cut to define said opening within said envelope for adding liquid into said chamber.

11. A heater device as defined in claim 1 wherein said exothermic materials comprise magnesium-iron alloy and salt.

12. An exothermic heater device adapted for accelerating the cure of epoxy adhesive around a pipe joint, said device comprising liquid impervious flexible panels having generally a triangular configuration and corresponding peripheral portions connected together to form a sealed envelope defining an internal fluid-tight chamber, at least one heater unit disposed within said chamber and including a mixture of liquid actuated exothermic materials, said triangular configuration of said envelope providing for wrapping said envelope around a joint within either a horizontal pipe or a vertical pipe, adhesive strip means for securing said envelope to either a horizontal pipe or a vertical pipe, and said envelope having corner portions adapted to be selectively cut for defining an opening within an upper corner portion of said envelope for adding liquid to said chamber when said envelope is attached to either a horizontal pipe or a vertical pipe.

13. A heater device as defined in claim 12 and including a panel of insulation material for limiting heat transfer from said envelope.

14. A heater device as defined in claim 13 and including a generally triangular panel of plastics film material and having edge portions heat-welded for retaining said panel of insulation material.

15. An exothermic heater device adapted for accelerating the cure of epoxy adhesive around a pipe joint, said device comprising a flexible panel of thermal insulation material, a flexible sheet of plastics film material adjacent said panel and having peripheral portions connected together to form a sealed envelope defining an internal fluid-tight chamber, at least one heater unit disposed within said chamber and including a mixture of liquid actuated exothermic materials including magnesium-iron alloy and salt, said envelope adapted to be wrapped around a joint within a pipe, means for securing said envelope to the pipe, and said envelope having means for defining an opening within an upper portion of said envelope for adding liquid to said chamber after said envelope is attached to the pipe.

16. A heater device as defined in claim 15 wherein said envelope has a length substantially greater than its height, and said securing means comprise a plurality of strips of pressure sensitive adhesive extending lengthwise of said envelope and in generally parallel spaced relation, and a corresponding plurality of removable protective strips on said adhesive strips.

17. A heater device as defined in claim 15 and comprising means with printed instructions and including lines for indicating where to cut said envelope.

18. A heater device as defined in claim 15 wherein said heater unit is elongated and comprises multiple layers of absorbent paper material surrounding said mixture of exothermic materials, and a pouch of liquid passing material surrounding said layers of paper material.

19. A heater device as defined in claim 15 wherein said means for securing said envelope to the pipe comprise at least one elongated strip of pressure sensitive adhesive attached to an outer surface of said envelope.

20. An exothermic heater device adapted for accelerating the cure of epoxy adhesive around a pipe joint, said device comprising liquid impervious flexible panels having corresponding portions connected together to form an envelope defining an internal chamber, a plurality of elongated heater units disposed within said chamber in parallel spaced relation, each of said heater units including a mixture of liquid actuated exothermic materials surrounded by multiple layers of absorbent material enclosed within an elongated pouch of liquid passing material, said envelope having a configuration providing for wrapping said envelope around a joint within a pipe, means for securing said envelope to the pipe and including at least one elongated strip of pressure sensitive adhesive attached to said envelope, a removable protective strip overlying said adhesive strip, and said envelope having means for defining an opening within an upper portion of said envelope for adding liquid to said chamber when said envelope is attached to the pipe.

21. A heater device as defined in claim 20 wherein said means for defining and opening comprise lines indicating where to cut said envelope at selectable different locations according to the position of said heater device.