Vascular stent and method of making and implanting a vacsular stent

• US 5,443,498 A
• Filed: 12/06/1993
• Issued: 08/22/1995
• Est. Priority Date: 10/01/1991
• Status: Expired due to Term

• Current Assignee: Cook Medical Technologies, LLC (Cook Group Incorporated)
• Original Assignee: Cook Incorporated (Cook Group Incorporated)
• Inventors: Fontaine, Arthur B.
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): BRITTINGHAM, DEBRA
• Application Number:
  US08/162,825
• Time in Patent Office: 624 Days
• Field of Search: 623/1, 623/11, 623/12, 600/36, 600/194, 600/195
• US Class Current: 623/1.17
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2002/067 modular
• CPC Class Codes: A61F 2002/30131 horseshoe- or crescent- or C-shaped or U-shaped
• CPC Class Codes: A61F 2002/30677 Means for introducing or releasing pharmaceutical products, e.g. antibiotics, into the body
• CPC Class Codes: A61F 2002/823 Stents, different from stent-grafts, adapted to cover an aneurysm
• CPC Class Codes: A61F 2002/826 more than one stent being applied sequentially
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2250/0067 Means for introducing or releasing pharmaceutical products into the body

Abstract

A vascular stent includes a continuous wire which is formed into a substantially tubular body having a plurality of oblong, open cells which are staggered around the circumference of the tube. When the body is formed in its unexpanded state, the long sides of each oblong cell are arranged substantially parallel to the longitudinal axis of the tubular body. Adjoining cells may then be bonded together at a point between adjacent parallel sides on a cell. When the body is expanded, the adjacent sides of each cell extend oblique to the longitudinal axis of the body.

Claims

1. A vascular stent, comprising:

a continuous wire forming a substantially tubular body with a plurality of cells staggered around a circumference of the tubular body, the tubular body being longitudinally flexible and having an expanded state, an unexpanded state, and a wall thickness that is not substantially greater than said wire, each of said cells having a plurality of sides formed by said continuous wire and shared with an other of said cells, adjacent sides in individual ones of said cells being joined by a bend in said continuous wire, selected of said cells each making non-overlapping and abutting contact with an other of said cells;

said sides of said cells extending substantially parallel to a longitudinal axis of the tubular body when the tubular body is in said unexpanded state; and

said sides of said cells extending oblique to said longitudinal axis of the tubular body when the tubular body is in said expanded state, whereby said tubular body when positioned in a tortuous vessel bends along said longitudinal axis and conforms to the shape of the tortuous vessel an axial length of the tubular body being substantially equivalent in said unexpanded and said expanded state.

2. A vascular stent according to claim 1, wherein at least one of said cells is bonded to an adjacent cell at a position between two adjacent sides of each of said cells.

3. A vascular stent according to claim 1, wherein said cells have an oblong shape with a long axis of the oblong shape extending substantially parallel to the longitudinal axis of the tubular body.

4. A vascular stent according to claim 3, wherein said cells have four sides.

5. A vascular stent according to claim 4, wherein said four sides form a rhombic shape when said body is expanded.

6. A vascular stent according to claim 1, wherein said wire includes tantalum.

7. A vascular stent according to claim 1, wherein said wire is plastically deformed in said expanded state so that the tubular body retains in its shape in the expanded state.

8. A vascular stent according to claim 1, wherein said tubular body is arranged on a catheter.

9. A vascular stent, comprising:

a continuous wire forming a substantially tubular body with a longitudinal axis, said body having an unexpanded state and an expanded state;

said wire being formed into a generally sinusoidal wave pattern around a circumference of said tubular body wherein each wave in said wave pattern has an ascending side and a descending side with a peak between said ascending side and said descending side, and a valley between said descending side and an ascending side of an adjacent wave, the ascending and the descending sides in each wave pattern being of unequal length; and

said ascending and descending sides of each wave being arranged substantially parallel to said longitudinal axis of said body when said body is in an unexpanded state.

10. A vascular stent according to claim 9 wherein each pair of ascending and descending sides in each wave is arranged to swing away from each other when said body expanded radially to its expanded state.

11. A vascular stent according to claim 9 wherein the peak of one wave is bonded to the valley of another wave.

12. A vascular stent according to claim 9, wherein an apex of each peak adjacent to one end of said tubular body is aligned with a circumference of said tubular body.

13. A vascular stent according to claim 12, wherein an apex of each valley adjacent to an opposite end of said tubular body is aligned with a circumference of said tubular body.

14. A vascular stent according to claim 9, wherein said tubular body is arranged on a catheter.

15. The method of implanting the vascular stent of claim 14, comprising the steps of:

inserting a tubular balloon through an interior of said tubular body;

positioning said balloon and said tubular body in a patient'"'"'s vascular passage;

inflating said balloon to cause radial expansion of said tubular body, said expansion applying sufficient stress on said wire to cause plastic deformation of said wire, so that said tubular body resists collapse when expanded;

withdrawing said balloon from the patient, while leaving said stent in said expanded state in the patient'"'"'s vascular passage.

16. A method of making the vascular stent of claim 9, comprising the steps of:

forming said continuous wire into said sinusoidal wave pattern wherein each successive wave in said wave pattern includes an ascending side, a peak, a descending side, and a valley, and wherein the ascending and descending sides include substantially straight portions; and

wrapping said wire around a mandrel so that said straight portions are substantially aligned with a longitudinal axis of said mandrel.

17. The method of claim 16 further comprising the step of positioning the peak of one wave tangent to a valley of another wave on said mandrel and bonding the peak of said one wave to the valley of said other wave.

18. A stent comprising:

a continuous, malleable wire formed into a predetermined waveform pattern that includes a plurality of wire segments joined in a series by a plurality of bends;

said predetermined waveform pattern being formed about a longitudinal axis to define a hollow cylinder that includes a plurality of pairs of said bends in abutting contact and that has a wall thickness that is not substantially greater than said wire;

selected of said pairs of bends being bonded to one another and making a non-overlapping connection so that said hollow cylinder further includes a plurality of closed cells bounded on all sides by wire, sides of said closed cells being shared with one another; and

said hollow cylinder having a first diameter and at least a portion of said hollow cylinder being inelastically deformable from said first diameter to a second expanded diameter whereby an axial length of said hollow cylinder is substantially equivalent in an unexpanded and an expanded state.

19. The stent of claim 18 wherein selected of said closed cells are contiguous.

20. The stent of claim 18 wherein selected of said plurality of closed cells form a rhombic shape.

21. A method of making the stent of claim 18 comprising the steps of:

forming said continuous, malleable wire into said predetermined waveform pattern that includes said plurality of wire segments joined in said series by said plurality of bends;

forming said predetermined waveform pattern around said longitudinal axis to define a hollow cylinder that includes said plurality of pairs of said bends in said abutting contact and that has a wall thickness that is not substantially greater than said wire; and

bonding selected of said pairs together to form a non-overlapping connection so that said hollow cylinder further includes said plurality of closed cells bounded on all sides by said wire, sides of said closed cells being shared with one another.