Load sensitive variable voltage motor controller

• US 5,444,359 A
• Filed: 06/26/1992
• Issued: 08/22/1995
• Est. Priority Date: 06/26/1992
• Status: Expired due to Fees

• Current Assignee: Elcotec, Inc.
• Original Assignee: Green Technologies, Inc.
• Inventors: Riggio, Chris A.
• Primary Examiner(s): Dougherty, Thomas M.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US07/905,281
• Time in Patent Office: 1,152 Days
• Field of Search: 323/237, 323/239, 323/242, 323/243, 323/244, 323/246, 323/300, 318/812, 318/729
• US Class Current: 323/237
• CPC Class Codes: G05F 1/455 with phase control
• CPC Class Codes: G05F 1/66 Regulating electric power

Abstract

An apparatus and method for controlling the voltage applied to an induction motor is taught. Load sensing is incorporated by monitoring the current through the motor, and combining that signal with a signal derived from the AC line voltage and AC voltage across the motor. This composite signal is averaged, with the resulting averaged signal being utilized to control a device for modulating voltage applied to the motor such as a phase control integrated circuit device.

Claims

1. A method for controlling the voltage applied to a load, comprising the steps of:

receiving an AC line voltage;

generating an operating AC voltage from the AC line voltage;

applying said operating AC voltage across the load;

generating a first signal which is a function of the magnitude of said operating AC voltage;

generating a second signal representative of the magnitude of the AC current through the load;

generating a composite signal representative of a combination of said first and said second signals;

generating an average signal representative of the average value of said composite signal;

modifying said operating AC voltage in response to changes in said average signal.

2. The method of claim 1 wherein said step of modifying said operating AC voltage comprises reducing the magnitude of said operating AC voltage below the line voltage for a portion of each cycle, the length of said portion being determined by said average signal.

3. The method of claim 2 wherein said step of reducing said load voltage comprises inputting said average signal into a phase control integrated circuit device, said phase control integrated circuit device generating a control signal operative to interrupt transmission of the line voltage to the load for said portion of each cycle.

4. The method of claim 1 wherein the step of generating said average signal comprises inputting said composite signal into a rectifier circuit and rectifying said composite signal, and further comprising inputting the output of said rectifier circuit into an integrator circuit, thereby integrating said composite signal to generate said average signal.

5. A method for controlling the voltage applied to a load, comprising the steps of:

receiving an AC line voltage;

generating an operating AC voltage from the AC line voltage by switching off the AC line voltage to be applied to the load for a portion of each cycle such that the R.M.S. value of the operating AC voltage is below the R.M.S. value of the line voltage;

applying the operating AC voltage across the load;

generating a first signal which is a function of the instantaneous magnitude of said operating AC voltage applied to the load;

generating a second signal representative of the instantaneous magnitude of the AC current through the Load;

generating a composite signal representative of a combination of said first and said second signals;

integrating said composite signal to generate an average signal;

modifying the operating AC voltage by changing the portion of the AC line voltage cycle during which in the applied voltage is switched off in response to said average signal representative of the average value of said composite signal.

6. An apparatus for controlling the voltage applied to a load comprising:

terminal means for receiving an AC line voltage;

means for generating an operating AC voltage from the AC line voltage;

connector means for applying said operating AC voltage across the load;

voltage detection means for generating a first signal which is a function of the magnitude of said operating AC voltage;

current sensing means for generating a second signal representative of the magnitude of the AC current through the load;

signal combining means for generating a composite signal representative of a combination of said first and said second signals;

signal averaging means for generating an average signal representative of the average value of said composite signal;

AC voltage modulation means for adjusting the operating AC voltage in response to said average signal.

7. The apparatus of claim 6 wherein said AC voltage modulation means comprises voltage reduction means for switching off the line voltage for a portion of each cycle, said portion being determined by said average signal.

8. The apparatus of claim 7 wherein said voltage reduction means comprises a phase control integrated circuit device, said phase control integrated circuit device being responsive to said average signal to generate a control signal operative to switch off transmission of the line voltage to the load for said portion of each cycle.

9. The apparatus of claim 8 wherein said signal averaging means comprises a rectifying circuit connected to said signal combining means and an integrator circuit connected to said rectifying circuit and to said AC voltage modulation means.

10. An apparatus for controlling the voltage applied to a load comprising:

means for receiving an AC line voltage;

means for generating an operating AC voltage from the AC line voltage by reducing the AC line voltage to be applied to the load for a portion of each cycle;

means for applying said operating AC voltage across the load;

voltage detection means for generating a first signal which is a function of the magnitude of said operating AC voltage;

current sensing means for generating a second signal representative of the magnitude of the AC current through the load;

signal combining means for generating a composite signal representative of a combination of said first and said second signals;

signal averaging means for generating an average signal representative of the average value of said composite signal;

AC voltage modulation means for modifying said generation of said operating AC voltage by changing said portion of the cycle during which in the applied voltage is reduced in response to said average signal.