Differential reactance permanent magnet position transducer

• US 5,444,368 A
• Filed: 01/10/1994
• Issued: 08/22/1995
• Est. Priority Date: 01/10/1994
• Status: Expired due to Fees

• Current Assignee: H. Magnetic Corp.
• Original Assignee: H. Magnetic Corp.
• Inventors: Horber, Ralph W.
• Primary Examiner(s): Strecker, Gerard R.
• Application Number:
  US08/180,324
• Time in Patent Office: 589 Days
• Field of Search: 324/163, 324/165, 324/166, 324/173, 324/174, 324/207.15-207.19, 324/207.25, 318/653, 318/659-661, 310/156, 310/168, 310/68 B, 340/671, 340/672, 340/870.31-870.35, 341/15
• US Class Current: 324/207.16
• CPC Class Codes: G01D 5/2033 controlling the saturation of a magnetic circuit by means of a movable element, e.g. a magnet
• CPC Class Codes: H02K 7/20 Structural association with auxiliary dynamo-electric machines, e.g. with electric starter motors or exciters

Abstract

A differential reactance permanent magnet transducer has a stator with at least two pole elements, each having an electrically conductive coil wound thereabout. The reluctances of the stator pole elements are periodically changed, in an electrically out-of-phase relationship to one another, due to the effects of permanent magnet elements moving in proximity thereto. Measurement of the reactance differentials that are thereby produced in coils mounted upon the two stator pole elements is utilized to sense the angular position of the transducer rotor. In addition to a high-resolution sensor zone and a commutation sensor zone, the transducer may include a home sensor zone to indicate a home position upon each revolution of the rotor. All of the coils employed on the stator are so arranged and electrically connected that no net back-EMF value is inductively generated from any coil as a result of movement of the rotor relative to the stator.

Claims

1. A differential reactance permanent magnet transducer comprising a stator and an armature, said stator having a first section with at least two pole elements thereon of ferromagnetic material, each stator pole element having an electrically conductive coil wound thereabout, and said armature having a first magnet section with at least one permanent magnet pole element thereon, said pole elements being so disposed as to cause said magnet pole element to register sequentially with said pole elements of said first section of said stator as said armature moves relative to said stator, and being so disposed that the flux density variation produced in one of said stator pole elements by movement of said magnet pole element relative thereto varies in an out-of-phase relationship to the flux density variation produced in the other of said stator pole elements by such magnet pole element movement, said coils being comprised of effectively equal numbers of turns and being connected in series to provide at least one circuit having terminals to enable the application of voltages thereacross and to enable measurement of voltage values at a junction between said coils thereof, each coil comprising a leg of said one circuit, whereby said first stator section, said first magnet section, and said coils provide a first sensor section, and whereby the values of voltages applied across said circuit will be so modulated by such relative movement of said armature as to enable the generation of signals from said first sensor section that vary sinusoidally as a function of armature position and reactance variation in said coils, the electrical and mechanical features of said transducer being such that no net back-EMF value is inductively generated from said coils as a result of such relative movement.

2. The transducer of claim 1 wherein said armature is a rotor having a plurality of magnet pole elements thereon equiangularly spaced from one another about the axis of rotation of said rotor and disposed to so register with said first stator section pole elements.

3. The transducer of claim 2 wherein there are at least four of said magnet pole elements so disposed on said rotor.

4. The transducer of claim 2 wherein said first section of said stator comprises a first multiplicity of pole elements equiangularly spaced thereabout in a circular array.

5. The transducer of claim 2 wherein said rotor includes a second magnet section axially spaced from said first magnet section, each of said magnet sections having a plurality of said permanent magnet pole elements thereon, and wherein said stator has a second section axially spaced from said first section, said second section of said stator having at least two pole elements thereon each with an electrically conductive coil wound thereabout, said magnet pole elements of said first magnet section of said rotor being disposed to register sequentially with said pole elements of said first stator section, to coact as a first transducer section, and said magnet pole elements of said second magnet section of said rotor being disposed to register sequentially with said pole elements of said second stator section, to coact as a second transducer section.

6. The transducer of claim 5 wherein said magnet pole elements are all of the same strength, said magnet pole elements of said first rotor section being of opposite polarity to said magnet pole elements of said second rotor section.

7. The transducer of claim 6 wherein each magnet pole element of said first rotor section is mechanically aligned with a magnet pole element of said second rotor section, wherein each pole element of said first stator section is similarly aligned with a pole element of said second section, and wherein a single one of said coils is wound about each pair of aligned stator pole elements, different portions of each of said coils thereby being subject to the same magnetic flux moving in opposite directions so as to thereby balance back-EMF effects induced by such flux in said coils and produce no net back-EMF value therein.

8. The transducer of claim 6 wherein said transducer comprises a plurality of said circuits, said coil on at least one pole element of both of said stator sections comprising a leg of each of said circuits, and wherein at least one of (a) said magnet pole elements of said first rotor section relative to said magnet pole elements of said second rotor section, and (b) said pole elements of said first stator section relative to said pole elements of said second stator section, are mechanically offset so as to produce said out-of-phase flux density variation relationship in said stator pole elements on which are wound said coils comprising said legs of each of said circuits.

9. The transducer of claim 8 wherein said magnet pole elements of said rotor sections and said pole elements of said stator sections are so paired as to cause, in each of said transducer sections, two of said magnet pole elements of the same polarity to register simultaneously with two of said stator pole elements in each orientation of registration, said coils on said paired stator pole elements being series connected as a circuit leg and being wound with opposite sense so as to thereby balance back-EMF effects induced in said coils by flux from said magnet pole elements and produce no net back-EMF value in said circuit leg.

10. The transducer of claim 1 wherein said transducer further includes an additional sensor section, comprising an additional such stator section, an additional such magnet section, and additional such coils so disposed, wound, comprised and connected, the cycle frequency of signals generated from said additional sensor section being substantially different from the cycle frequency of signals generated from said first sensor section.

11. The transducer of claim 10 where in said armature is a rotor and wherein said cycle frequency of signals from said first sensor section is an even number in the range two to eight cycles per revolution of said rotor, and said cycle frequency of signals from said additional sensor section is in the range 20 to 100 cycles per revolution.

12. A differential reactance permanent magnet transducer comprising a stator and an armature, said transducer having a plurality of sensor sections, one of said sensor sections comprising a first stator section, a first magnet section on said armature, and a plurality of electrically conductive first coils, said first stator section having at least two pole elements thereon of ferromagnetic material, each stator pole element having one of said electrically conductive first coils wound thereabout, and said first magnet section of said armature having at least one permanent magnet pole element thereon, said pole elements being so disposed as to cause said magnet pole element to register sequentially with said pole elements of said first section of said stator as said armature moves relative to said stator, and being so disposed that the flux density variation produced in one of said stator pole elements by movement of said magnet pole element relative thereto varies in an out-of-phase relationship to the flux density variation produced in the other of said stator pole elements by such magnet pole element movement, said first coils being comprised of effectively equal numbers of turns and being connected in series to provide at least one circuit having terminals to enable the application of voltages thereacross and to enable measurement of voltage values at a junction between said coils thereof, each coil comprising a leg of said one circuit, whereby the values of voltages applied across said circuit will be so modulated by such relative movement of said armature as to enable the generation of signals from said first sensor section that vary sinusoidally as a function of armature position and reactance variation in said coils;

another of said sensor sections comprising a second magnet section on said armature with at least one permanent magnet pole element thereon, a second stator section having at least two pole elements thereon of ferromagnetic material, and at least one electrically conductive second coil wound about said pole elements of said second stator section, said second magnet section being so disposed relative to said second stator section as to cause said two pole elements of said second stator section to be subjected simultaneously to a magnetic field of equal strength from said second magnet section, whereby the values of voltages applied across said second coil will be so modulated by relative movement of said armature as to enable the generation of a signal at the start of each cycle of armature movement;

the electrical and mechanical features of said transducer being such that no net back-EMF value is inductively generated from any of said coils as a result of such relative movement.

13. The transducer of claim 12 wherein said second magnet section of said armature has at least two permanent magnet pole elements thereon, and wherein said transducer includes at least two second coils connected in series with one another, one of said second coil being wound about each pole element of said second stator section.

14. The transducer of claim 13 wherein said magnet pole elements of said second magnet section are of the same polarity, and wherein said second coils are wound in opposite directions about said second stator section pole elements, so that back-EMF induced in one of said second coils cancels back-EMF induced in the other of said second coils.

15. The transducer of claim 13 wherein said second magnet section of said armature has at least two permanent magnet pole elements of opposite polarity thereon, and wherein said at least one second coil is wound about both of said pole elements of said second stator section so as to functionally divide said second coil into two equivalent portions, back-EMF induced in one of said coil portions being equal and opposite to back-EMF induced in the other of said coil portions, so as to produce mutual cancellation thereof.

16. A differential reactance permanent magnet transducer comprised of a stator and a rotor, said transducer having a high-resolution sensor section capable of generating signals with a cycle frequency of 20 to 100 cycles per revolution of said rotor, a commutation sensor section capable of generating signals with an even-number cycle frequency of two to eight cycles per rotor revolution, and a home sensor section for generating a signal with a cycle frequency of one cycle per revolution, each of said high-resolution and commutation sensor sections separately comprising:

a first stator section, a first magnet section on said armature, and a plurality of electrically conductive first coils, said first stator section having at least two pole elements thereon of ferromagnetic material, each stator pole element having one of said electrically conductive first coils wound thereabout, and said first magnet section of said armature having at least one permanent magnet pole element thereon, said pole elements being so disposed as to cause said magnet pole element to register sequentially with said pole elements of said first section of said stator as said armature moves relative to said stator, and being so disposed that the flux density variation produced in one of said stator pole elements by movement of said magnet pole element relative thereto varies in an out-of-phase relationship to the flux density variation produced in the other of said stator pole elements by such magnet pole element movement, said first coils being comprised of effectively equal numbers of turns and being connected in series to provide at least one circuit having terminals to enable the application of voltages thereacross and to enable measurement of voltage values at a junction between said coils thereof, each coil comprising a leg of said one circuit, whereby the values of voltages applied across said circuit will be so modulated by such relative movement of said armature as to enable the generation of signals from said first sensor section that vary sinusoidally as a function of armature position and reactance variation in said coils;

said home sensor section comprising a second magnet section on said armature with at least one permanent magnet pole element thereon, a second stator section having at least two pole elements thereon of ferromagnetic material, and at least one electrically conductive second coil wound about said pole elements of said second stator section, said second magnet section being so disposed relative to said second stator section as to cause said two pole elements of said second stator section to be subjected simultaneously to a magnetic filed of equal strength from said second magnet section, whereby the values of voltages applied across said second coil will be so modulated by relative movement of said armature as to enable the generation of a signal at the start of each cycle of armature movement;

the electrical and mechanical features of said transducer being such that no net back-EMF value is inductively generated from any of said coils as a result of such relative movement.