Cooker/rethermalizer

• US 5,445,062 A
• Filed: 05/21/1993
• Issued: 08/29/1995
• Est. Priority Date: 05/21/1993
• Status: Expired due to Fees

• Current Assignee: Oliver Products Company (Oliver Holdings, Inc.)
• Original Assignee: Oliver Products Company (Oliver Holdings, Inc.)
• Inventors: Polster, Louis S.
• Primary Examiner(s): Scherbel, David A.
• Assistant Examiner(s): ALEXANDER, REGINALD
• Application Number:
  US08/065,627
• Time in Patent Office: 830 Days
• Field of Search: 99/330, 99/348, 99/450, 99/418, 99/415, 99/409, 99/403, 366/107, 366/106, 366/101
• US Class Current: 99/348
• CPC Class Codes: A47J 2027/006 especially adapted for preparing pasta
• CPC Class Codes: A47J 27/10 Cooking-vessels with water-bath arrangements for domestic use

Abstract

A food cooker/rethermalizer especially suited for cooking or for reheating of prepared, packaged meat and sauce entree items, and optionally for cooking vegetables. The apparatus includes a multiple of food item receiving locations defined by a locator rack, and fluid ejecting tubes beneath the locations to eject fluid such as air therefrom, which rise over the package surfaces for bath mixing and efficient and uniform heat transfer. The tubes include a pair of upwardly sloped conduits oriented in opposite directions and which eject fluid at the upper ends of the tubes, on opposite sides of the bath, to cause circulation of the heated liquid bath. The bath is heated by resistance coils embedded in rubber bonded to the outside of the vessel. The bath level is controlled by a dual temperature sensor device, one sensor above the other, to detect a predetermined temperature differential and activate a water supply valve to inject only small quantities of water. The heating chamber is separated from the electronics control chamber by a space which has a thermally generated convection cooling action. The defined locations of the locator rack have a geometric arrangement matching the geometric arrangement of controls on a control panel.

If the unit is used to cook pasta, the rising fluid not only assists with bath mixing and cooking action, but also keeps the pasta from sticking together, while the sloped ejection tubes of the basket function to eject starch floating on the bath out of the vessel.

Claims

1. A food preparation cooker/rethermalizer comprising:

a food heating vessel having sides and a bottom for retaining an aqueous bath, and including heat supply for heating the aqueous bath;

a food locator rack in said vessel having a plurality of defined locations for supporting packaged food items to be heated;

said rack having fluid outlets to said vessel beneath all of said locations to cause fluid to exit into the bath and agitate the bath over and past food items in said locations of said food locator rack; and

a fluid connector on said rack for connection to a pressurized source of fluid.

2. The food preparation cooker/rethermalizer in claim 1 including fluid conducting tubes on said locator rack, having said outlets therefrom, and including upwardly diagonally oriented conduits to conduct pressurized fluid causing bath circulation.

8. The food preparation cooker/rethermalizer in claim 1 characterized in that said heat supply means comprises a heater element embedded in rubber-type material bonded to said vessel on the outside thereof.

9. The food preparation cooker/rethermalizer in claims 8 characterized in that said heater element is an electric resistance heater coil embedded between layers of rubber-type material bonded to said vessel.

10. The food preparation cooker/rethermalizer in claim 9 wherein said rubber-type material is silicone polymer.

11. The food preparation cooker/rethermalizer in claim 1 including a graphic control panel;

said food support means having said plurality of locations for retaining food arranged in a geometric location pattern;

said graphic control panel having controls and indicators for each of said locations, arranged in a geometric control pattern visually simulating said geometric location pattern.

12. The food preparation cooker/rethermalizer in claim 1 including a housing, said vessel being in a vessel chamber in one portion of said housing;

said housing also defining an electronics control chamber;

a pair of spaceLl walls between said vessel chamber and said electronics control chamber forming a vertically elongated space therebetween, said pair of walls including a vessel chamber wall and an electronics control chamber wall;

air inlet opening means at the bottom of said space for admitting air, and air outlet opening means at the top of said space for exhausting air, so that said space acts like a chimney with thermal convection driven, ambient air flow therethrough for thermally isolating said electronics control chamber from said vessel chamber.

13. The thermalizing apparatus in claim 12 including a fluid inlet oriented for causing fluid generated circulation.

18. The food preparation cooker/rethermalizer in claim 1 wherein

said sides and bottom have interior surfaces and exterior surfaces;

vessel heater means on said exterior surfaces for heating the aqueous bath and food in said vessel;

said vessel heater means including polymer bonded to said exterior surfaces and electrical resistance heater elements embedded in said polymer; and

said heater elements having connection means for connection to an electrical power source.

19. The food preparation heating vessel in claim 18 wherein said resistance heater elements comprise helical coils, and said polymer is a silicone polymer.

20. The food preparation heating vessel in claim 19 wherein said polymer comprises layers of silicone rubber, with one layer adjacent to and bonded to said exterior surfaces, and said elements being embedded between said layers.

21. The food preparation cooker/rethermalizer in claim 1, further comprising water supply means for supplying additional water to said vessel to replace water lost by evaporation and removal with food items;

sensing elements at spaced, different vertical locations of said vessel, an upper one at the level desired for the bath, and a lower one below that level for detecting the differential sensed by said sensing elements; and

said sensing elements being operably associated with said water supply means for periodically actuating said water supply means to add supplemental water to said vessel when a predetermined differential is detected.

22. The food preparation cooker/rethermalizer in claim 21 wherein said sensing elements are temperature sensing elements.

23. The food preparation cooker/rethermalizer in claim 21 wherein said heater is attached to said vessel, and said upper sensor is above said heater.

29. The food preparation cooker/rethermalizer in claim 1, further comprising:

open food support means in said vessel forming a plurality of defined locations for retaining individual food packages separated from each other;

said locations being arranged in a geometric pattern;

a graphic control panel for said cooker/rethermalizer including controls and indicators for the respective locations; and

said graphic control panel being arranged in a geometric control pattern visually simulating said location pattern.

30. The food preparation cooker/rethermalizer in claim 29 wherein said control panel has boundary lines forming a plurality of outlines simulating all of said locations, each location-simulating outline including a timer control and an indicator.

31. The food preparation cooker/rethermalizer in claim 30 wherein said control panel also includes a separate segment with zones, each zone including actuator controls operably associated with said location-simulating outline controls for selective actuation of controls for food in each of said locations.

3. A food preparation cooker/rethermalizer comprising:

a food heating vessel having sides and a bottom for retaining an aqueous bath, and including a heater for heating the aqueous bath;

open food support means in said vessel defining a plurality of separate locations for supporting food items to be heated, and having upper and lower portions;

said food support means including gas conducting tubes having outlets at said lower portion to said vessel, beneath all said locations, to cause gas bubbles to exit into the bath and move up along and past food items on said food support means;

connectors from said gas conducting tubes to a pressurized source of gas;

said gas conducting tubes including upwardly sloped gas conducting ramps at opposite sides of said vessel sloped upwardly, in opposite directions.

4. The food preparation cooker/rethermalizer in claim 3 wherein said ramps have upper end outlets for ejection of gas and water therefrom, to cause bath circulation in said vessel.

24. The food preparation cooker/rethermalizer in claim 3, further comprising:

said vessel defining zones of the bath;

said heater comprising a plurality of heaters for said vessel;

said vessel having a plurality of defined locations in a geometric location pattern for supporting items to be thermalized in the bath;

said heaters being located at respective ones of said zones of said geometric location pattern;

a graphic control panel having controls and indicators for each of said zones, arranged in a geometric control pattern visually simulating said geometric location pattern whereby a thermal load in one zone does not materially drive the temperature in another zone up or down.

25. The thermalizing apparatus in claim 24 including a pressurized fluid inlet for bath agitation.

26. The thermalizing apparatus in claim 24 including a fluid inlet oriented for causing fluid generated circulation.

5. A food preparation cooker/rethermalizer comprising:

a food heating vessel having sides and a bottom for retaining an aqueous bath, and including a heater for heating the aqueous bath;

a food support in said vessel;

fluid conducting tubes in said vessel at an angle along said sides comprising an outlet oriented at an angle along said sides to cause bath circulation by fluid ejected from said outlet;

said fluid conducting tubes comprising a pair of fluid outlets oriented in opposite directions along said opposite sides to cause bath circulation by fluid ejected from said outlets.

32. The apparatus in claim 5, further comprising:

said heater being on said vessel sides;

temperature sensors on said sides, including at least one upper sensor on one of said sides and one lower sensor adjacent said bottom, said upper and lower sensors being vertically spaced from each other and operably associated with said heater in a fashion to activate said heater when the average of the temperatures sensed by the upper and lower sensors drops to a predetermined value.

33. The apparatus in claim 32 wherein said heater is a heater jacket on said vessel sides.

6. A food preparation heating vessel for an aqueous bath, comprising:

a food heating vessel having sides and a bottom for retaining an aqueous bath, and having a heat source;

an open food support means in said vessel for supporting food items to be heated;

said food support means including fluid conducting tubes and having outlets from said tubes to said vessel for causing fluid to leave said tubes and flow between the food items; and

at least one upwardly, diagonally ramped conduit adjacent one of said vessel walls, having an upper end with an outlet thereat, to cause fluid flow therefrom for circulation of the aqueous bath in said vessel.

7. The food preparation heating vessel in claim 6 characterized by said tubes having means for connecting to a pressurized gas fluid source, having central bubble tubes adjacent said vessel bottom, with bubble outlets therealong for flow of gas bubbles up along packaged food items in said food support means, and said at least one ramp conduit comprising a pair of such ramp conduits at opposite sides of said vessel diagonally oriented in opposite directions for effecting bath circulation in said vessel.

27. The food preparation cooker/retherrnalizer in claim 6, further comprising:

a housing having walls defining a heating chamber, a control chamber and an isolation space therebetween;

said food heating vessel being in said heating chamber, and said heat source comprising a heater for said vessel;

said isolation space having an ambient air inlet adjacent the bottom thereof and an air outlet adjacent the top thereof to thereby create a chimney-like convection flow of ambient air up therethrough, to thermally isolate said chambers.

28. The food preparation heating apparatus in claim 7, further comprising:

a housing defining a heating chamber and a separate control chamber;

said food heating vessel being in said heating chamber, and including said heat source;

electronic controls in said electronic control chamber;

two walls between said chambers, spaced from each other and defining a vertically elongated space therebetween, one of said two walls being a wall of said heating chamber, and the other wall being a wall of said control chamber;

air inlet opening means at the bottom of said space for inlet air flow;

air outlet opening means at the top of said space for outlet air flow into said heating chamber, whereby heat from said heating chamber creates thermally-generated, upward air flow through said space to isolate and cool said control chamber wall.

14. A pasta cooker comprising:

a pasta heating water vessel having sides, bottom, and an at least partially open top with a top outlet for starch cooked off the pasta in said vessel;

a pasta support in said vessel, comprising fluid conducting tubes including at least one diagonally upwardly extending tube oriented toward said top outlet and having a fluid outlet adjacent the upper end thereof, so that ejection of fluid from said outlet causes floating starch cooked off the pasta to be ejected through said top outlet; and

said tubes having means for connection to a fluid source.

15. The pasta cooker in claim 14 wherein said pasta support has fluid conducting bottom tubes adjacent the bottom of said basket, and orifices in said bottom tubes for ejecting fluid up past the pasta in said cooker to facilitate heat exchange at the pasta and elevate starch to the top of the bath.

16. The pasta cooker in claim 14wherein said pasta support includes a pair of said diagonally upwardly extending tubes adjacent opposite sides of said vessel and having upper end outlets oriented in opposite directions to cause water circulation in said vessel, as well as starch ejection.

17. A pasta cooker comprising:

a pasta heating vessel having side and bottom walls for retaining an aqueous bath;

a pasta support in said vessel;

a pressurized gas conducting and emitting conduit in said vessel for causing gas bubbles to pass through pasta in said pasta support; and

a fluid conducting, bath circulating conduit in said vessel having an outlet oriented to cause bath circulation.