Machine monitoring system

• US 5,446,672 A
• Filed: 08/09/1994
• Issued: 08/29/1995
• Est. Priority Date: 08/09/1994
• Status: Expired due to Fees

• Current Assignee: Air Gage Co.
• Original Assignee: Air Gage Co.
• Inventors: Boldys, Michael
• Primary Examiner(s): Envall, Jr., Roy N.
• Assistant Examiner(s): BROWN, THOMAS
• Application Number:
  US08/287,905
• Time in Patent Office: 385 Days
• Field of Search: 364/474.16-474.21, 364/474.11, 364/468, 364/478, 408/6, 408/18, 408/8
• US Class Current: 700/174
• CPC Class Codes: G05B 19/4184 characterised by fault tolerance, reliability of production system
• CPC Class Codes: G05B 2219/31448 Display at central computer, slave displays for each machine unit
• CPC Class Codes: G05B 2219/37587 Count number of machining cycles, frequency use of tool
• CPC Class Codes: G07C 3/04 using counting means or digital clocks
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

A machine monitoring system is disclosed for use with a machine which performs cyclic work operations. The monitoring system includes a machine unit adjacent the machine which detects each work cycle of the machine and generates a work cycle output signal representative thereof. A counter in the machine unit then counts the work cycle output signals and generates a count signal representative of the number of machine cycles. This count is displayed on the switches at each machine unit. The machine unit also communicates with a central station which is positioned remotely from the machine. The central station includes a receiver which receives the count output signal from the machine unit. The central station includes a computer which is programmed to compare the count output signal from the machine unit with a predetermined limit count. When the count equals a preset limit count, indicative that maintenance is required, the computer generates a signal to alert the operator at the central station that machine maintenance is required. In practice, the central station monitors the conditions of a plurality of different machines, each of which has a machine unit associated with it for maintenance control purposes. The limit values of each machine unit can also be changed and reprogrammed from the central station.

Claims

1. A machine monitoring system for use with a plurality of machines, each of which performs cyclic work operations comprising:

a machine unit adjacent each of said plurality of machines, each of said machine units comprising.

means for detecting each work cycle for a plurality of tools of the machine and for generating work cycle output signals representative of each tool thereof;

means for detecting each work cycle for a plurality of maintenance functions of the machines and for generating work cycle output signals representative of each said maintenance function thereof;

means for counting said work cycle output signals representative of each of said tools and for generating count output signals thereof;

means for counting said work cycle output signals representative of each of said maintenance functions of the machines and for generating count output signals thereof;

a central station remote from said monitoring system, said central station system comprising;

means for receiving said count output signals from said machine unit;

means for comparing said count output signals with predetermined limit counts for each of said plurality, of tools indicative of the status of each of said plurality, of tools and means for generating output signals corresponding to the status of said tools;

means for comparing said count output signals with predetermined limit counts for each of said maintenance functions of the machines and means for generating output signals corresponding to status of said machines;

means for activating an alarm when said output count equals said limit count.

2. The invention as defined in claim 1 wherein said machine unit comprises means for resetting said counting means to a preset initial count.

3. The invention as defined in claim 1 wherein each said machine unit comprises means for displaying the magnitude of said count output signal.

4. The invention as defined in claim 3 wherein each said machine unit comprises means for illuminating said display with a first color, means for comparing said count output signal with a preset limit count and means for illuminating said display with a second color when said count output signal equals said limit count.

5. The invention as defined in claim 4 wherein each said machine unit comprises means for comparing said count output signal with a preset stop count and means for illuminating said display with a third color when said count output signal equals said stop count.

6. The invention as defined in claim 3 wherein said display means comprises a liquid crystal display.

7. The invention as defined in claim 1 and comprising a digital data communication line extending between each said machine unit and said central station, said count output signal being transmitted from each said machine unit through said data communication line to said receiving means.

8. The invention as defined in claim 7 and comprising a plurality of machine units, each machine unit being associated with its respective machine, each machine unit being electrically connected with said data communication line, and wherein each said machine unit includes a unique machine address means.

9. The invention as defined in claim 8 wherein said machine unit comprises a preprogrammed computer.