Submersible gearmotor

• US 5,447,078 A
• Filed: 09/17/1993
• Issued: 09/05/1995
• Est. Priority Date: 09/17/1993
• Status: Expired due to Fees

• Current Assignee: Reliance Electric Technologies LLC (ABB Limited)
• Original Assignee: Reliance Electric Industrial Company
• Inventors: Wheeler, Gary L., Robinson, James T. Jr., Hassett, Timothy J., Hodowanec, Mark M.
• Primary Examiner(s): Herrmann, Allan D.
• Assistant Examiner(s): KWON, TAI CHOON
• Application Number:
  US08/123,724
• Time in Patent Office: 718 Days
• Field of Search: 74/421 A, 74/606 R, 310/83, 310/87, 415/118, 415/168.2, 415/170.1, 415/122.1, 415/126.1, 415/56.2
• US Class Current: 74/606.00R
• CPC Class Codes: F16H 2057/02034 Gearboxes combined or connected with electric machines structural association with electric machines H02K7/116
• CPC Class Codes: F16H 57/029 characterised by means for sealing the gearboxes, e.g. to improve airtightness
• CPC Class Codes: H02K 5/132 Submersible electric motors H02K5/128 takes precedence
• CPC Class Codes: H02K 7/116 with gears
• CPC Class Codes: Y10T 74/19684 Motor and gearing
• CPC Class Codes: Y10T 74/2186 Gear casings

Abstract

A submersible gearmotor including a liquid resistant housing with radially inwardly extending partitions which form at least two shaft receiving chambers. The separate chambers act as protective regions between the internal components of the gearmotor and an outside liquid medium when submersed. The gearmotor also includes a tandem seal arrangement including an inboard seal located inside the housing and an outboard seal located outside the housing. The seals prevent the outside liquid medium from entering the gearmotor where the housing intersects with the rotating output shaft. The gearmotor further includes a leak detection system consisting of moisture sensing probes mounted inside one or both of the receiving chambers.

Claims

1. A submersible gearmotor, said submersible gearmotor including:

a motor contained in a motor housing and including a motor shaft extending into a geartrain housing;

a geartrain housing integrally attached to said motor housing, said geartrain housing containing at least one gear and including a geartrain output shaft extending to the exterior of said geartrain housing for operative connection to a device to be driven by said gearmotor, said geartrain housing including at least a first radially inwardly extending partition forming a first output shaft receiving chamber containing a geartrain, and a second radially inwardly extending partition forming a second output shaft receiving chamber adjacent the portion of said geartrain housing through which the output shaft extends; and

inner sealing means for sealing between said first inwardly extending partition and said output shaft for preventing moisture from entering said first output shaft receiving chamber and outer sealing means for sealing between said second radially inwardly extending partition and said output shaft for preventing moisture from entering said second output shaft receiving chamber, whereby said gearmotor is sealed against entry of moisture.

2. The submersible gearmotor as defined in claim 1 where said inner sealing means and said outer sealing means include mechanical face seals.

3. The submersible gearmotor as defined in claim 2 where said outer mechanical face seal further includes a seal shroud for holding said seal in place and for protecting said seal from debris.

4. The submersible gearmotor as defined in claim 1 and further comprising a means for sensing moisture in said second output shaft receiving chamber.

5. The submersible gearmotor as defined in claim 4 where said second receiving chamber contains a dielectric oil.

6. The submersible gearmotor as defined in claim 5 where said means for sensing moisture include a pair of moisture sensing probes located within said second receiving chamber and which form an electrical circuit in said dielectric oil when moisture is present.

7. The submersible gearmotor as defined in claim 6 further comprising a second set of moisture sensing probes located within said first receiving chamber for sensing moisture in said first chamber, said first chamber also containing an oil for lubricating said geartrain and for assisting in the operation of said probes.

8. The submersible gearmotor as defined in claim 6 where said pair of moisture sensing probes also sense moisture in said first receiving chamber and said motor housing.

9. The submersible gearmotor as defined in claim 1 where said motor housing and said geartrain housing form a unitary housing for said gearmotor.

10. The submersible gearmotor as defined in claim 1 where said gearmotor is operatively attached to a submersible rotatable apparatus.

11. A submersible gearmotor, said submersible gearmotor including:

a motor contained in a motor housing and including a motor shaft extending into a geartrain housing;

a geartrain housing integrally attached to said motor housing, said geartrain housing containing at least one gear and including a geartrain output shaft extending to the exterior of said geartrain housing for operative connection to a device to be driven by said gearmotor, said geartrain housing including at least a first radially inwardly extending partition forming a first output shaft receiving chamber and a second radially inwardly extending partition forming a second output shaft receiving chamber adjacent the portion of the geartrain housing through which the output shaft extends;

inner sealing means for sealing between said first inwardly extending partition and said output shaft for preventing moisture from entering said first output shaft receiving chamber and outer sealing means for sealing between said second inwardly extending partition and said output shaft for preventing moisture from entering said second output shaft receiving chamber, whereby said gearmotor is sealed against entry of moisture; and

means for sensing moisture in said second receiving chamber so as to detect failure of said inner sealing means or said outer sealing means before said gearmotor is damaged.

12. The submersible gearmotor as defined in claim 11 where said inner sealing means and said outer sealing means include mechanical face seals.

13. The submersible gearmotor as defined in claim 12 where said outer mechanical face seal further includes a seal shroud for holding said seal in place and for protecting said seal from debris.

14. The submersible gearmotor as defined in claim 11 where said means for sensing moisture includes a set of moisture sensing probes submersed in a dielectric oil within said second receiving chamber, said moisture sensing probes forming an electrical circuit in said dielectric oil when the resistance between said probes decreases, thereby indicating the presence of a foreign substance.

15. The submersible gearmotor as defined in claim 14 where said set of moisture sensing probes also sense moisture in said first receiving chamber and said motor housing.

16. The submersible gearmotor as defined in claim 14 further comprising a second set of moisture sensing probes submersed in a dielectric oil within said first receiving chamber for sensing moisture in said chamber.

17. The submersible gearmotor as defined in claim 11 where said motor housing and said geartrain housing are unitary.

18. The submersible gearmotor as defined in claim 11 where said gearmotor is operatively attached to a submersible rotatable apparatus.

19. A submersible gearmotor, said submersible gearmotor including:

a motor in a motor housing and including a motor shaft extending into a geartrain housing;

a geartrain housing integrally attached to said motor housing, said geartrain housing containing at least one gear and including a geartrain output shaft extending to the exterior of said geartrain housing for operative connection to a device to be driven by said gearmotor, said geartrain housing including at least a first radially inwardly extending partition forming a first output shaft receiving chamber containing a geartrain, and a second radially inwardly extending partition forming a second output shaft receiving chamber adjacent the portion of said geartrain housing through which the output shaft extends;

an inner mechanical face seal for sealing between said first inwardly extending partition and said output shaft for preventing moisture from entering said first output shaft receiving chamber and an outer mechanical face seal for sealing between said second radially inwardly extending partition and said output shaft for preventing moisture from entering said second output shaft receiving chamber, whereby said gearmotor is sealed against entry of moisture; and

moisture sensing probes for detecting the presence of moisture in said second receiving chamber.

20. The submersible gearmotor as defined in claim 19 where said outer mechanical face seal further includes a seal shroud for holding said seal in place and for protecting said seal from debris.

21. The submersible gearmotor as defined in claim 19 where said moisture sensing probes also sense moisture in said first receiving chamber and said motor housing.

22. The submersible gearmotor as defined in claim 19 further comprising a second set of moisture sensing probes submersed in a dielectric oil within said first receiving chamber for sensing moisture in said chamber.

23. A submersible apparatus, said apparatus including:

a gearmotor contained in a housing and including a motor, a motor shaft, a geartrain and a geartrain output shaft, said output shaft extending to the exterior of said housing and operatively connected to a fluid propulsion device, said housing including at least a first radially inwardly extending partition forming a first output shaft receiving chamber, and a second radially inwardly extending partition forming a second output shaft receiving chamber adjacent the portion of said housing through which the output shaft extends;

inner sealing means for sealing between said first inwardly extending partition and said output shaft for preventing moisture from entering said first output shaft receiving chamber and outer sealing means for sealing between said second radially inwardly extending partition and said output shaft for preventing moisture from entering said second output shaft receiving chamber, whereby said gearmotor is sealed against entry of moisture; and

means for sensing moisture in said second receiving chamber so as to detect failure of said sealing means before said submersible apparatus is damaged.

24. The submersible apparatus as defined in claim 23 where said inner sealing means and said outer sealing means include mechanical face seals.

25. The submersible apparatus as defined in claim 23 where said outer mechanical face seal further includes a seal shroud for holding said seal in place and for protecting said seal from debris.

26. The submersible apparatus as defined in claim 23 where said means for sensing moisture includes a set of moisture sensing probes submersed in a dielectric oil within said second receiving chamber, said moisture sensing probes forming an electrical circuit in said dielectric oil when the resistance between said probes decreases, thereby indicating the presence of a foreign substance.

27. The submersible apparatus as defined in claim 23 where said set of moisture sensing probes also sense moisture in said first receiving chamber and in said housing in close proximity to said motor.

28. The submersible apparatus as defined in claim 26 further comprising a second set of moisture sensing probes submersed in a dielectric oil within said first receiving chamber for sensing moisture in said chamber.

29. The submersible apparatus as defined in claim 23 where said apparatus is an aerator.

30. The submersible apparatus as defined in claim 23 where said apparatus is a pump.

31. The submersible apparatus as defined in claim 23 where said apparatus is a mixer.

32. The submersible apparatus as defined in claim 23 where said apparatus is a comminutor.