Method for making a decorative cementitous pattern on a surface

• US 5,447,752 A
• Filed: 06/09/1994
• Issued: 09/05/1995
• Est. Priority Date: 01/08/1993
• Status: Expired due to Fees

• Current Assignee: Clyde T. Cobb
• Original Assignee: Clyde T. Cobb
• Inventors: Cobb, Clyde T.
• Primary Examiner(s): Owens, Terry J.
• Application Number:
  US08/257,699
• Time in Patent Office: 453 Days
• Field of Search: 427/140, 427/264, 427/265, 427/270, 427/272, 427/278, 427/282, 427/277, 427/355, 156/280, 264/31, 264/33, 264/35, 264/133, 264/DIG. 31
• US Class Current: 427/270
• CPC Class Codes: B44F 9/04 of stone surfaces, e.g. marble
• CPC Class Codes: E01C 19/43 Machines or arrangements for roughening or patterning freshly-laid paving courses, e.g. indenting rollers
• CPC Class Codes: Y10S 264/31 Processes of making tile and tile-like surfaces

Abstract

A surface coating composition comprising generally cement, sand, a polymer binder, and water, and a method for applying the composition to a surface. The composition is used to apply an ornamental surface coating onto a pre-existing cementitious surface, or a surface to which a cementitious base layer has been applied. The surface is cleaned with a muriatic acid solution. A flexible plastic template is laid on the surface to define the desired pattern and a thin layer of the composition is applied. The template is removed after the composition is applied. After the composition starts to cure, the surface is wiped with a damp sponge to round off corners and open up surface pores. The surface is sealed after curing. Texturizing rollers may be used to provide a more realistic finish. The coating is tough and durable, and can withstand up to approximately 6,000 psi (about 400 kg/cm²) pressure.

Claims

1. A method for making a decorative pattern on a surface, said method comprising the steps of:

etching said surface with a solution containing approximately five to ten parts water to one part muriatic acid;

brushing said surface with a stiff bristle broom to promote dispersion and interaction between said solution and said surface;

before said solution dries, pressure cleaning said surface with water at a pressure of about 3,000 psi (about 200 kg/cm²) to remove said solution;

placing a template made of a flexible plastic and having a pattern formed of a plurality of openings therein onto said surface, said template having a thickness;

applying a layer of a composition to said surface, said composition including water, an acrylic latex polymer, cement, sand, and an oxide powder color additive, said composition applied to said openings of said template to a thickness of no more than said thickness of said template;

removing said template from said surface before said composition cures, said template leaving lines in said layer;

as said layer begins to cure, lightly wiping said layer with a damp sponge;

cleaning composition from said lines;

scoring said layer to simulate old brick using a textured roller;

removing accumulated dust and grit from said layer; and

applying a sealer to said layer.

2. The method as recited in claim 1, wherein said acrylic latex polymer is styrene butadiene.

3. The method as recited in claim 1, wherein said composition further comprises a curing retardant.

4. The method as recited in claim 1, wherein said composition has a temperature between 45°

F. and 90°

F. when applied.

5. The method as recited in claim 1, wherein said step of removing dust and grit from said layer comprises blowing air onto said layer with an air blower.