Battery management system

• US 5,448,152 A
• Filed: 07/06/1993
• Issued: 09/05/1995
• Est. Priority Date: 01/15/1992
• Status: Expired due to Fees

• Current Assignee: Wells Marine Technology, Inc.
• Original Assignee: Wells Marine Technology, Inc.
• Inventors: Albright, Charles D.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): Ponomarenko, Nicholas
• Application Number:
  US08/088,277
• Time in Patent Office: 791 Days
• Field of Search: 320/15, 320/2, 320/7, 320/16, 320/17
• US Class Current: 320/104
• CPC Class Codes: H02J 7/1423 with multiple batteries

Abstract

A battery management system maintains a charge on at least one. auxiliary battery by switching the auxiliary battery automatically into parallel with the main battery charging circuit or with the auxiliary load. The system uses the AC component of the charging signal of a vehicle or boat charging system to trigger switching circuits coupled to operate relays or similar switching means which couple the auxiliary battery to the main charging circuit. When no charging signal is present, i.e., when the vehicle or boat engine is turned off, the auxiliary battery is switched automatically out of the charging system and is charged and in condition for use. A delay circuit can be provided for providing non-shorting operation, especially for use with more than one auxiliary battery which batteries are charged in parallel and loaded in series, whereby the combined series voltage of the auxiliary batteries would exceed the vehicle or boat supply voltage. The timing circuits open the circuit from the auxiliary batteries to the vehicle or boat charging system prior to switching the batteries into a series configuration for use with a load requiring a voltage higher than the rated voltage of the charging system. The timing circuits thereby prevent momentary large currents upon changes of state.

Claims

1. A battery management system, comprising:

a main battery;

main battery charging system means coupled to the main battery for charging the main battery during a charging period;

a plurality of auxiliary batteries;

primary switching means for coupling said auxiliary batteries into a parallel configuration with the main battery charging system means and with said main battery when activated, the primary switching means also being operable to decouple the plurality of auxiliary batteries from said parallel configuration when deactivated; and

,

sensing means coupled to the primary switching means and operable to sense presence or absence of a time-varying component of a charging signal from said main battery charging system means to said main battery, the sensing means being operable to activate and deactivate said primary switching means based on the presence or absence of said time-varying component respectively; and

,

wherein said sensing means includes transformer means coupled to the charging signal for inducing a voltage, said voltage being applied to a switching circuit of said primary switching means.

2. The system as in claim 1, further comprising rectification and filtering means interposed between said sensing means and said switching circuit, said rectification and filtering means providing essentially a DC voltage for operating said switching circuit, the DC voltage being derived from the time-varying component of the charging signal.

3. The system as in claim 2, wherein said time-varying component is sinusoidal.

4. The system as in claim 2, wherein said time-varying component is comprised of a series of positive pulses.

5. The system as in claim 2, wherein said time-varying component is comprised of a series of negative pulses.

6. The system as in claim 1, further comprising secondary switching means responsive to said sensing means, said secondary switching means operable for switching at least one of said plurality of auxiliary batteries into a first load circuit separate from at least a second load circuit associated with a remainder of said plurality of auxiliary batteries, when said sensing means senses an absence of said time-varying component of said charging signal.

7. The system as in claim 6, wherein at least two of said auxiliary batteries are switched into said first load circuit and are coupled together in a series configuration by said secondary switching means.

8. The battery management system of claim 1, wherein said transformer means has a first winding coupled to the charging signal and a second winding coupled to said switching circuit, for operating the switching circuit in response to the time-varying component of the charging signal.

9. The battery management system of claim 8, further comprising rectification and filtering means interposed between said sensing means and said switching circuit, said rectification and filtering means for converting said time-varying component to a DC voltage for operating said switching circuit.

10. The system of claim 1, wherein said main battery charging system means includes an alternator.

11. The system of claim 1, wherein said main battery charging system is powered by an AC line voltage of a substantially 60 hz and 120 volts.

12. The system of claim 1, wherein said main battery is the on-board battery of a self-powered conveyance having an engine, and wherein said main battery provides at least power for ignition of said engine.

13. The system of claim 12, wherein the conveyance is one of an automobile, recreational vehicle and boat, wherein the engine is an internal combustion engine, and wherein the charging current is provided by an electric power generation means mechanically coupled to the engine.

14. The system of claim 6, wherein said first load circuit comprises an electric trolling motor.

15. The system of claim 1, wherein said main battery has a rated voltage of 12 volts and each of said auxiliary batteries has a rated voltage of 12 volts.

16. The system of claim 6, wherein said primary and secondary switching means comprise electromechanical relays.

17. The system of claim 6, wherein said primary and secondary switching means comprise solid state switching devices.

18. The system as in claims 7, further comprising delay means associated with the primary switching means, said delay means being operable to delay coupling of the at least two auxiliary batteries to said main battery until the secondary switching means changes state to decouple the at least two auxiliary batteries from series connection across the first load circuit.

19. The system as in claim 1, further comprising an override switch for manually activating said primary switching means to couple at least one auxiliary battery into a parallel configuration with the main battery, whereby said auxiliary battery can assist said main battery in providing power to start an engine.

20. A battery management system for controlling the configuration of at least one auxiliary battery in relation to a main battery charging system of a vehicle, said battery management system comprising:

means for sensing the activation and deactivation of the main battery charging system; and

switching means for connecting the at least one auxiliary battery to the main charging system for charging when the main battery charging system is activated and disconnecting the at least one auxiliary battery from the main charging system when the main battery charging system is deactivated, said switching means being activated by said sensing means, wherein the sensing means detects the presence or absence of charging current from the main battery charging system to determine whether the main battery charging system is activated or deactivated and wherein the sensing means has a transformer and senses a time varying component of the charging current.