Proximity sensing probe

• US 5,449,017 A
• Filed: 01/18/1995
• Issued: 09/12/1995
• Est. Priority Date: 02/19/1993
• Status: Expired due to Fees

• Current Assignee: Entegris Incorporated
• Original Assignee: Fluoroware, Inc. (Entegris Incorporated)
• Inventors: Chinnock, Robert T., Hamilton, Dean T., Grant, Robert C., Collins, Timothy R.
• Primary Examiner(s): CHAMBERS, A MICHAEL
• Application Number:
  US08/375,185
• Time in Patent Office: 237 Days
• Field of Search: 137/551, 137/312, 137/78.1, 340/605, 340/604, 324/686, 324/693, 324/700
• US Class Current: 137/312
• CPC Class Codes: G01F 1/24 with magnetic or electric coupling to the indicating device
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/268 mounting arrangements of probes
• CPC Class Codes: G01M 3/183 for pipe joints or seals
• CPC Class Codes: G01M 3/184 for valves
• CPC Class Codes: G01M 3/186 for containers, e.g. radiators
• CPC Class Codes: G01P 13/0006 of fluids or of granulous or powder-like substances
• CPC Class Codes: G01P 13/002 with electrical coupling to the indicating devices
• CPC Class Codes: G01P 5/08 by measuring variation of an electric variable directly affected by the flow, e.g. by using dynamo-electric effect
• CPC Class Codes: Y10T 137/5762 With leakage or drip collecting
• CPC Class Codes: Y10T 137/8158 With indicator, register, recorder, alarm or inspection means

Abstract

A capacitive proximity monitoring device for corrosive atmosphere environments comprising a capacitance field element or sensing element disposed in such a corrosive atmosphere environment and being made of conductive plastic resistant for such a corrosive atmosphere environment. The field element may be a functional part of a functional device that performs a function with respect to the presence of the liquid being sensed; and in some cases the field element is nonfunctional with respect to the liquid, but functional and sensing the capacitance and determining the presence or absence of liquid.

Claims

1. A conductive device for use in a corrosive and atmosphere environment to apply an electrical voltage for detecting the presence of a target media, comprising

a target zone comprising an ambient media to receive such a target media, the ambient media having electrical characteristics different than the electrical characteristics of the target media,

and a sensing probe adjacent to the target zone and comprising a substantially rigid elongate sensing element comprising electrically conductive plastic resistant to the deteriorating effects of the corrosive atmosphere environment and having a portion directly exposed to the target zone, a substantially rigid tubular sensing element comprising electrically conductive plastic resistant to the deteriorating effects of the corrosive atmosphere environment and embracing the elongate sensing element, the tubular sensing element also having a portion directly exposed to the target zone, and electrically insulating means comprising plastic resistant to the deteriorating effects of the corrosive atmosphere environment and disposed between said sensing elements.

2. A conductive device according to claim 1 wherein said elongate and tubular sensing elements comprise a rod-shaped inner end portion and an tubular-shaped outer end portion, respectively, in concentric relation with each other, said rod-shaped inner end portion protruding end-ways away from said outer tubular-shaped end portion,

a pair of sensing element extension portions of conductive plastic resistant to the deteriorating effects of the corrosive atmosphere environment, said sensing element extension portions being spaced from each other and having aligned socket openings respectively receiving said concentric inner and outer end portions of the sensing elements.

3. A conductive device according to claim 2 and an insulating spacer comprising plastic resistant to the deteriorating effects of the corrosive atmosphere environment, said insulating spacer being located between and in fixed relation to said sensing element extension portions.

4. A conductive device for applying an electrical voltage to produce a measurable current, comprising

a corrosive atmosphere environment having a portion defining a target zone comprising an ambient gaseous media, a target media movable into the target zone and replacing a portion of the ambient media, the target media having electrical characteristics different than the electrical characteristics of the ambient media,

and a sensing probe comprising a sensing portion to which the voltage may be applied, the sensing portion being adjacent to the target zone and comprising a substantially rigid elongate sensing element comprising electrically conductive plastic resistant to the deteriorating effects of the corrosive atmosphere environment and having a portion directly exposed to the target zone, the sensing portion also comprising a substantially rigid tubular sensing element comprising electrically conductive plastic resistant to the deteriorating effects of the corrosive atmosphere environment, said tubular sensing element surrounding the elongate sensing element and also having a portion directly exposed to the target zone, the voltage applied to the sensing probe producing current which is affected by the target media when moved into the target zone, and electrically insulating means comprising plastic resistant to the deteriorating effects of the corrosive atmosphere environment and disposed between said sensing elements.

5. A conductive device according to claim 4 wherein said target media comprises a liquid chemical.

6. A conductive device according to claim 4 wherein said target media comprising a solid article.

7. A conductive device applying an electrical voltage into a target zone of a corrosive atmosphere environment and transmitting measurable current which perceptibly varies as the target zone is alternately partially occupied by an ambient media and a target media, comprising

a sensing probe comprising a substantially rigid rod-shaped sensing element comprising electrically conductive plastic resistant to the deteriorating effects of a the corrosive atmosphere environment, a substantially rigid tubular sensing element comprising electrically conductive plastic resistant to the deteriorating effects of corrosive atmosphere environment, said tubular sensing element surrounding the rod-shaped sensing element in substantially concentric relation, the rod-shaped sensing element protruding endways from the tubular sensing element whereby to expose the transverse periphery of the rod-shaped sensing element to the ambient media and target media in the target zone, and an insulating and tubular spacer comprising an insulating plastic resistant to the deteriorating effects of the corrosive atmosphere environment, said spacer being disposed between said rod shaped sensing element and said tubular sensing element and surrounding the rod-shaped element in concentric relation.

8. A conductive device according to claim 7 wherein the insulating and tubular spacer is formed integrally of and in one piece with one of said sensing elements.

9. A conductive device according to claim 7 wherein said insulating and tubular spacer is formed integrally of and in one piece with both of said sensing elements.

10. A conductive device according to claim 7 wherein said tubular sensing element comprises an elongate mounting portion having a pair of transverse mounting surface portions facing in generally opposite directions.

11. A conductive device according to claim 10 wherein one of said transverse mounting surfaces is oriented obliquely of said elongate mounting portion.

12. A conductive device according to claim 10 wherein one of said transverse surface portions is tapered.

13. A conductive device according to claim 7 wherein an electrically conductive cable comprises a first end portion connected onto said conductive sensing elements, said conductive cable comprising a pair of conductor portions each electrically connected to one of said rod-shaped and tubular sensing elements.

14. A conductive device according to claim 13 wherein said conductor portions of the conductive cable are metal and are sealed in isolated relation to the exteriors of said sensing elements as to remain isolated from the corrosive atmosphere environment embracing the sensing elements.

15. A conductive device according to claim 14 wherein said conductive cable comprises a protective jacket confining said conductor portions in sealed relation.

16. A conductive device according to claim 13 wherein said pair of conductor portions are substantially concentric of each other and comprise an inner metal conductor portion and an outer metal conductor portion receiving said inner conductor portion therein, said outer conductor portion being substantially electrically grounded.

17. A conductive device according to claim 14 wherein said sensing element extension portions respectively extend in opposite directions from said socket openings.