Flow control valve

• US 5,449,018 A
• Filed: 01/04/1994
• Issued: 09/12/1995
• Est. Priority Date: 01/04/1994
• Status: Expired due to Fees

• Current Assignee: Stant Manufacturing Incorporated
• Original Assignee: Stant Manufacturing Incorporated
• Inventors: Harris, Robert S.
• Primary Examiner(s): Nilson, Robert G.
• Application Number:
  US08/177,176
• Time in Patent Office: 616 Days
• Field of Search: 137/43, 137/493.9, 137/587, 137/859, 220/746
• US Class Current: 137/493.9
• CPC Class Codes: B60K 15/03519 Valve arrangements in the vent line
• CPC Class Codes: F16K 15/144 the closure elements being fixed along all or a part of their periphery
• CPC Class Codes: F16K 24/04 for venting only F16K24/02 takes precedence
• CPC Class Codes: Y10T 137/0874 Vent opening or closing on tipping container
• CPC Class Codes: Y10T 137/778 Axes of ports co-axial

Abstract

An apparatus is provided for controlling venting of fuel vapors from a vehicle fuel tank. The apparatus includes a housing having an inlet receiving fuel vapor from the fuel tank and an outlet discharging vapor to a vapor treatment device and a valve having a central portion and an outer annular portion. The valve is movable in the housing and cooperates therewith to define a first vent chamber communicating with the fuel tank and a second vent chamber communicating with the vapor treatment device. A first vent opening is formed in the central portion of the valve. The apparatus also includes a member partitioning the first vent chamber into a central region exposed to pressure from the second vent chamber and an outer annular region exposed to pressure from the inlet. A spring normally biases the valve into engagement with the partitioning member to block flow of fuel vapor from the outer annular region of first vent chamber through the first vent opening to the second vent chamber.

Claims

1. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing and cooperating therewith to define a first vent chamber receiving fuel vapor from the fuel tank through the inlet means and a second vent chamber discharging fuel vapor to the outlet means and exposed to pressure from the vapor treatment device, the valve including a central portion, an outer annular portion, and a first vent opening formed in the central portion to communicate fuel vapor from the first vent chamber to the second vent chamber,

a partitioning member positioned in the first vent chamber, the partitioning member partitioning the first vent chamber into a central region exposed to pressure from the second vent chamber and an outer annular region exposed to fuel vapor pressure from the inlet means, the partitioning member being formed to include a second vent opening providing a flow path between the inlet means and the outer annular region,

a spring normally biasing the valve into engagement with the partitioning member to block flow of fuel vapor from the first vent chamber through the first vent opening to the second vent chamber, and means for adjusting the tension on the spring.

2. The apparatus of claim 1, wherein the partitioning member includes an upper wall portion providing a valve seat for the valve and an interior wall surrounded by the upper wall portion and formed to include a third vent opening providing a flow path between the inlet means and the central region,

9. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing and cooperating therewith to define a first vent chamber receiving fuel vapor from the fuel tank through the inlet means and a second vent chamber discharging fuel vapor to the outlet means and exposed to pressure from the vapor treatment device, the valve including a central portion, an outer annular portion, and a first vent opening formed in the central portion to communicate fuel vapor from the first vent chamber to the second vent chamber,

a partitioning member positioned in the first vent chamber, the partitioning member partitioning the first vent chamber into a central region exposed to pressure from the second vent chamber and an outer annular region exposed to fuel vapor pressure from the inlet means, the partitioning member being formed to include a second vent opening providing a flow path between the inlet means and the outer annular region,

a spring normally biasing the valve into engagement with the partitioning member to block flow of fuel vapor from the first vent chamber through the first vent opening to the second vent chamber, and

a foundation member receivable in snap-fitting engagement with the housing, the partitioning member further including a circumferential tab engaging the foundation member and lying adjacent the second vent opening.

3. The apparatus of claim 9, wherein the upper wall portion cooperates with the interior wall and the central portion of the valve to define the central region.

4. The apparatus of claim 3, further comprising a foundation member receivable in snap-fitting engagement with the housing and surrounding the lower wall portion.

5. The apparatus of claim 4, wherein the housing includes a top wall overlying the spring plate, the spring plate and the spring being arranged to lie between the top wall and the valve, the top wall is formed to include an aperture, and the moving means is supported for movement in the aperture formed in the top wall.

6. The apparatus of claim 5, wherein the moving means includes a screw movable in the aperture and in threaded engagement with the housing and the screw includes a tip contacting the spring plate and a head lying outside of the second vent chamber for turning the screw in the aperture to advance the tip toward and away from the valve to adjust the tension on the spring acting between the spring plate and the valve.

7. The apparatus of claim 5, wherein the housing further includes a side wall lying between the top wall and the valve and defining a boundary of the second vent chamber and the side wall is formed to include the outlet means.

8. The apparatus of claim 4, wherein the spring is a coiled compression spring.

10. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing and cooperating therewith to define a first vent chamber receiving fuel vapor from the fuel tank through the inlet means and a second vent chamber discharging fuel vapor to the outlet means and exposed to pressure from the vapor treatment device, the valve including a central portion, an outer annular portion, and a first vent opening formed in the central portion to communicate fuel vapor from the first vent chamber to the second vent chamber,

a partitioning member positioned in the first vent chamber, the partitioning member partitioning the first vent chamber into a central region exposed to pressure from the second vent chamber and an outer annular region exposed to fuel vapor pressure from the inlet means, the partitioning member being formed to include a second vent opening providing a flow path between the inlet means and the outer annular region,

a spring normally biasing the valve into engagement with the partitioning member to block flow of fuel vapor from the first vent chamber through the first vent opening to the second vent chamber, the partitioning member including an upper wall portion providing a valve seat for the valve and a lower wall portion, and the second vent opening being formed between the upper wall portion and the lower wall portion, and

a foundation member receivable in snap-fitting engagement with the housing and surrounding the lower wall portion.

11. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing and cooperating therewith to define a first vent chamber receiving fuel vapor from the fuel tank through the inlet means and a second vent chamber discharging fuel vapor to the outlet means and exposed to pressure from the vapor treatment device, the valve including a central portion, an outer annular portion, and a first vent opening formed in the central portion to communicate fuel vapor from the first vent chamber to the second vent chamber,

a partitioning member positioned in the first vent chamber, the partitioning member partitioning the first vent chamber into a central region exposed to pressure from the second vent chamber and an outer annular region exposed to fuel vapor pressure from the inlet means, the partitioning member being formed to include a second vent opening providing a flow path between the inlet means and the outer annular region, and

a spring normally biasing the valve into engagement with the partitioning member to block flow of fuel vapor from the first vent chamber through the first vent opening to the second vent chamber, the partitioning member including an upper wall portion providing a valve seat for the valve, a lower wall portion, and an interior wall cooperating with the lower wall portion to define a relief valve chamber, the second vent opening communicating fuel vapor pressure from the relief valve chamber to the outer annular region.

12. The apparatus of claim 11, wherein the second vent opening is a side-discharge opening formed between the upper wall portion and the lower wall portion and arranged to vent fuel vapor pressure in a radially extending direction.

13. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing and cooperating therewith to define a first vent chamber receiving fuel vapor from the fuel tank through the inlet means and a second vent chamber discharging fuel vapor to the outlet means and exposed to pressure from the vapor treatment device, the valve including a central portion, an outer annular portion, and a first vent opening formed in the central portion to communicate fuel vapor from the first vent chamber to the second vent chamber,

a partitioning member positioned in the first vent chamber, the partitioning member partitioning the first vent chamber into a central region exposed to pressure from the second vent chamber and an outer annular region exposed to fuel vapor pressure from the inlet means, the partitioning member being formed to include a second vent opening providing a flow path between the inlet means and the outer annular region,

a spring normally biasing the valve into engagement with the partitioning member to block flow of fuel vapor from the first vent chamber through the first vent opening to the second vent chamber, the partitioning member being formed to include a relief valve chamber, and

a vacuum-relief valve movable in the relief valve chamber between a closed position blocking flow between the relief valve chamber and the central region and an open position allowing flow between the relief valve chamber and the central region.

14. The apparatus of claim 13, further comprising means for biasing the vacuum-relief valve toward its closed position, the biasing means extending through the relief valve chamber.

15. The apparatus of claim 13, wherein the partitioning member includes an interior wall formed to include an opening, the interior wall providing a relief valve seat for engagement by the vacuum-relief valve when the vacuum-relief valve moves to its closed position blocking flow between the relief valve chamber and the central region through the opening.

16. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing and cooperating therewith to define a first vent chamber receiving fuel vapor from the fuel tank through the inlet means and a second vent chamber discharging fuel vapor to the outlet means and exposed to pressure from the vapor treatment device, the valve including a central portion, an outer annular portion, and a first vent opening formed in the central portion to communicate fuel vapor from the first vent chamber to the second vent chamber,

a partitioning member positioned in the first vent chamber, the partitioning member partitioning the first vent chamber into a central region exposed to pressure from the second vent chamber and an outer annular region exposed to fuel vapor pressure from the inlet means, the partitioning member being formed to include a second vent opening providing a flow path between the inlet means and the outer annular region,

a spring normally biasing the valve into engagement with the partitioning member to block flow of fuel vapor from the first vent chamber through the first vent opening to the second vent chamber,

a partitioning member including an upper wall portion providing a valve seat for the valve, the partitioning member including an interior wall, the upper wall portion cooperating with the interior wall and the central portion of the valve to define the central region, the interior wall being formed to include an opening communicating ambient air from the central region to the inlet means to provide vacuum relief when the pressure in the vehicle fuel tank drops to below a predetermined level.

17. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include an interior region, inlet means for admitting fuel vapor into the interior region from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the interior region in response to fuel vapor pressure from the vehicle fuel tank between a non-venting position blocking flow of fuel vapor between the inlet means and the outlet means and a venting position allowing flow of fuel vapor between the inlet means and the outlet means, the valve including a central portion, an outer annular portion, and a vent opening formed in the central portion,

means for blocking the vent opening upon engagement by the valve when the valve moves to the non-venting position so that fuel vapor from the fuel tank is prevented from flowing through the vent opening to the outlet, the blocking means partitioning the interior region into a central region exposed to fuel vapor pressure from the outlet means and an outer annular region exposed to fuel vapor pressure from the inlet means, the blocking means being formed to include an opening providing a flow path for fuel vapor between the inlet means and the outer annular region, the blocking means being formed to include a relief valve chamber,

means for biasing the valve into engagement with the valve seat to place the valve in its non-venting position so that fuel vapor is blocked from flowing through the vent opening at fuel vapor pressures lower than a predetermined pressure and

a vacuum-relief valve positioned in the relief valve chamber and movable between a closed position blocking flow between the relief valve chamber and the central region and an open position allowing flow between the relief valve chamber and the central region.

18. The apparatus of claim 17, wherein the blocking means includes an upper wall portion providing a valve seat for the valve and a lower wall portion, and the opening is formed between the upper and lower wall portions.

19. The apparatus of claim 17, wherein the blocking means includes an upper wall portion providing a valve seat for the valve and a lower wall portion, and further comprising a foundation member receivable in snap-fitting engagement with the housing and surrounding the lower wall portion.

20. The apparatus of claim 17, further comprising means for biasing the vacuum-relief valve toward its closed position, the biasing means extending through the relief valve chamber.

21. The apparatus of claim 17, wherein the blocking means includes an interior wall formed to include an opening, the interior wall providing a relief valve seat for engagement by the vacuum-relief valve when the vacuum-relief valve moves to its closed position blocking flow between the relief valve chamber and the central region through the opening.

22. The apparatus of claim 17 wherein the blocking means includes an upper wall portion providing a valve seat for the valve and an interior wall, and the upper wall portion and the interior wall cooperate to define the central region.

23. The apparatus of claim 22, wherein the interior wall is formed to include an opening communicating ambient air from the central region to the inlet to provide vacuum relief when the pressure in the vehicle fuel tank drops to below a predetermined level.

24. The apparatus of claim 17, wherein the blocking means includes an upper wall portion providing a valve seat for the valve.

25. The apparatus of claim 17, further comprising means for adjusting the tension on the biasing means.

26. The apparatus of claim 25, wherein the adjusting means further includes a spring plate lying in the interior region of the housing and engaging the biasing means, the biasing means acting between the spring plate and the valve and means for moving the spring plate relative to the valve to adjust the tension on the biasing means.

27. The apparatus of claim 26, wherein the housing includes a top wall overlying the spring plate, the spring plate and the biasing means being arranged to lie between the top wall and the valve, the top wall is formed to include an aperture, and the moving means is supported for movement in the aperture formed in the top wall.

28. The apparatus of claim 27, wherein the moving means includes a screw movable in the aperture and in threaded engagement with the housing and the screw includes a tip contacting the spring plate and a head lying outside of the second vent chamber for turning the screw in the aperture to advance the tip toward and away from the valve to adjust the tension on the biasing means acting between the spring plate and the valve.

29. The apparatus of claim 17, wherein the biasing means includes a first and a second spring plate and a spring extending through the interior region between the first and second spring plates, and further comprising means for moving the first spring plate relative to the second spring plate to adjust the tension on the spring.

30. The apparatus of claim 17, wherein the blocking means includes an interior wall formed to include an opening, the interior wall providing a relief valve seat for engagement by the vacuum-relief valve when the vacuum-relief valve moves to its closed position blocking flow between the relief valve chamber and the central region through the opening.

31. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include an interior region, inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing in response to fuel vapor pressure from the vehicle fuel tank between a non-venting position blocking flow of fuel vapor from the inlet means through the interior region to the outlet means and a venting position allowing flow of fuel vapor from the inlet through the interior region to the outlet means, the valve being formed to include a vent opening communicating fuel vapor to the outlet,

a cylindrical insert positioned in the housing between the inlet means and the valve, the insert including a lower cylindrical wall portion, an interior wall, and an upper cylindrical wall portion integral with the lower cylindrical wall portion and extending from the interior wall to provide a valve seat for the valve, the upper cylindrical wall portion having a diameter greater than the diameter of the opening so that the upper cylindrical wall portion surrounds the opening and blocks flow of fuel vapor therethrough when the valve engages the valve seat,

a spring biasing the valve toward its closed position, the lower cylindrical wall portion and the interior wall cooperating to define a relief valve chamber, the interior wall being formed to include an opening, and

a vacuum-relief valve movable in the relief valve chamber between a closed position blocking the opening and an open position allowing flow through the opening.

32. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include an interior region, inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing in response to fuel vapor pressure from the vehicle fuel tank between a non-venting position blocking flow of fuel vapor from the inlet means through the interior region to the outlet means and a venting position allowing flow of fuel vapor from the inlet through the interior region to the outlet means, the valve being formed to include a vent Opening communicating fuel vapor to the outlet,

a cylindrical insert positioned in the housing between the inlet means and the Valve, the insert including a lower cylindrical wall portion, an interior wall, and an upper cylindrical wall portion integral with the lower cylindrical wall portion and extending from the interior wall to provide a valve seat for the valve, the upper cylindrical wall portion having a diameter greater than the diameter of the opening so that the upper cylindrical wall portion surrounds the opening and blocks flow of fuel vapor therethrough when the valve engages the valve seat, and

a spring biasing the valve toward its closed position, the valve including a central portion and an annular outer portion, the vent opening being formed in the central portion, the lower cylindrical wall portion cooperating with the interior wall to define a relief valve chamber, and the lower cylindrical wall portion being formed to include at least one opening communicating flow from the relief valve chamber to the outer annular portion.

33. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include an interior region, inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a valve movable in the housing in response to fuel vapor pressure from the vehicle fuel tank between a non-venting position blocking flow of fuel vapor from the inlet means through the interior region to the outlet means and a venting position allowing flow of fuel vapor from the inlet through the interior region to the outlet means, the valve being formed to include a vent opening communicating fuel vapor to the outlet,

a cylindrical insert positioned in the housing between the inlet means and the valve, the insert including a lower cylindrical wall portion, an interior wall, and an upper cylindrical wall portion integral with the lower Cylindrical wall portion and extending from the interior wall to provide a valve seat for the valve, the upper cylindrical wall portion having a diameter greater than the diameter of the opening so that the upper cylindrical wall portion surrounds the opening and blocks flow of fuel vapor therethrough when the valve engages the valve seat,

a spring biasing the valve toward its closed position, and

means for adjusting the tension on the spring, the adjusting means including a screw extending through the housing.

34. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include an interior region, inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a diaphragm valve including an upper side normally exposed to pressure from the vapor treatment device, a lower side normally exposed to fuel vapor pressure from the fuel tank, a central portion, and an outer annular portion, the central portion being formed to include a vent opening, the diaphragm valve being movable between a non-venting position and a venting position,

means for blocking the central portion from exposure to fuel vapor pressure from the fuel tank upon engagement by the diaphragm valve so that fuel vapor from the fuel tank is prevented from venting through the vent opening, the blocking means including a valve seat for engagement by the diaphragm valve when the diaphragm valve moves to its non-venting position, the blocking means being formed to include an opening providing a flow path for fuel vapor between the inlet means and the outer annular portion of the diaphragm,

a spring normally biasing the diaphragm valve toward its non-venting position, and

means for adjusting the tension on the spring.

35. The apparatus of claim 34, further comprising a first and a second spring plate disposed on either end of the spring and the adjusting means includes a screw threadedly engaging the housing for moving the first spring plate relative to the second spring plate to adjust the tension on the spring.

36. An apparatus for controlling venting of fuel vapor from a vehicle fuel tank, the apparatus comprising

a housing formed to include an interior region, inlet means for receiving fuel vapor from the vehicle fuel tank and outlet means for discharging vapor to a vapor treatment device,

a diaphragm valve including an upper side normally exposed to pressure from the vapor treatment device, a lower side normally exposed to fuel vapor pressure from the fuel tank, a central portion, and an outer annular portion, the central portion being formed to include a vent opening, the diaphragm valve being movable between a non-venting position and a venting position,

means for blocking the central portion from exposure to fuel vapor pressure from the fuel tank upon engagement by the diaphragm valve so that fuel vapor from the fuel tank is prevented from venting through the vent opening, the blocking means including a valve seat for engagement by the diaphragm valve when the diaphragm valve moves to its non-venting position, the blocking means being formed to include an opening providing a flow path for fuel vapor between the inlet means and the outer annular portion of the diaphragm, and

a spring normally biasing the diaphragm valve toward its non-venting position, the blocking means being formed to include a relief valve chamber, and further comprising a vacuum-relief valve movable in the relief valve chamber between a closed position blocking flow between the relief valve chamber and the central portion of the diaphragm valve and an open position allowing flow between the relief valve chamber and the central portion of the diaphragm valve.

37. The apparatus of claim 36, further comprising means for biasing the vacuum-relief valve toward its closed position, the biasing means extending through the relief valve chamber.

38. The apparatus of claim 36, wherein the blocking means includes an interior wall formed to include an opening, the interior wall providing a relief valve seat for engagement by the vacuum-relief valve when the vacuum-relief valve moves to its closed position blocking flow between the relief valve chamber and the central portion through the opening.

39. An apparatus for controlling the venting of fuel vapors from a vehicle fuel tank, the apparatus comprising

a housing formed to include an interior region, inlet means for receiving fuel vapor from the fuel tank and outlet means for discharging fuel vapor to a vapor treatment device,

a valve disposed in the housing and formed to include a vent opening, the valve being movable in response to fuel vapor pressure from the vehicle fuel tank between a non-venting position blocking flow of fuel vapor between the inlet means and the outlet means through the vent opening and a venting position allowing flow of fuel vapor between the inlet means and the outlet means through the vent opening,

means for providing a valve seat for the valve, the providing means surrounding the vent opening to prevent fuel vapor from the fuel tank from passing through the vent opening upon engagement by the valve,

a spring for biasing the valve into engagement with the providing means to place the valve in its non-venting position, and

means for adjusting the tension on the spring.

40. The apparatus of claim 39, further comprising a first and a second spring plate disposed on either end of the spring and the adjusting means includes a screw positioned to move the first spring plate relative to the second spring plate to adjust the tension on the spring.

41. An apparatus for controlling the venting of fuel vapors from a vehicle fuel tan, the apparatus comprising

a housing formed to include an interior region, inlet means for receiving fuel vapor from the fuel tank and outlet means for discharging fuel vapor to a vapor treatment device,

a valve disposed in the housing and formed to include a vent opening, the valve being movable in response to fuel vapor pressure from the vehicle fuel tank between a non-venting position blocking flow of fuel vapor between the inlet means and the outlet means through the vent opening and a venting position allowing flow of fuel vapor between the inlet means and the outlet means through the vent opening,

means for providing a valve seat for the valve, the providing means surrounding the vent opening to prevent fuel vapor from the fuel tank from passing through the vent opening upon engagement by the valve,

a spring for biasing the valve into engagement with the providing means to place the valve in its non-venting position, and

the providing means partitioning the interior region into a central region exposed to fuel vapor pressure from the outlet means and an outer annular region exposed to fuel vapor pressure from the inlet means, the providing means being formed to include a relief valve chamber, and further comprising a vacuum-relief valve movable in the relief valve chamber between a closed position blocking flow between the relief valve chamber and the central region and an open position allowing flow between the relief valve chamber and the central region.

42. The apparatus of claim 41, further comprising means for biasing the vacuum-relief valve toward its closed position, the biasing means extending through the relief valve chamber.

43. The apparatus of claim 41, wherein the providing means includes an interior wall formed to include an opening, the interior wall providing a relief valve seat for engagement by the vacuum-relief valve when the vacuum-relief valve moves to its closed position blocking flow between the relief valve chamber and the central region through the opening.