Snap-on electrical connector for baseless cartridge bulb with electrical cable piercer

• US 5,453,020 A
• Filed: 08/19/1994
• Issued: 09/26/1995
• Est. Priority Date: 08/19/1994
• Status: Expired due to Fees

• Current Assignee: Sea Gull Lighting Products LLC (Visual Comfort Group)
• Original Assignee: Sea Gull Lighting Products LLC (Visual Comfort Group)
• Inventors: Bray, Douglas R., Strazhnik, Michael M.
• Primary Examiner(s): Paumen, Gary F.
• Application Number:
  US08/292,983
• Time in Patent Office: 403 Days
• Field of Search: 439/419, 439/658, 439/425, 439/121, 439/239, 439/698
• US Class Current: 439/239
• CPC Class Codes: H01R 4/2406 having needles or pins

Abstract

An electrical connection assembly for a baseless cartridge bulb includes two electrical connectors attached to a housing. The housing includes tabs which snap onto a channel partially surrounding a pair of insulated electrical cables. One end of each of the connectors includes a spring tab for accepting a loop contact pin of a cartridge bulb. The other end includes a spiked prong for piercing the cable insulation and becoming embedded therein.

Claims

1. A baseless cartridge bulb socket assembly for attachment to a pair of insulated electrical cables, the assembly comprising:

(a) a nonconductive housing including a base having a longitudinal axis; and

(b) two electrical connectors supported by the base for receiving therebetween a baseless cartridge bulb in electrical connection between the cables, each connector being a unitary conductive piece including

(i) a spring tab portion having a distal end for accepting a contact pin of a cartridge bulb and a proximal end,

(ii) a base portion having first and second ends, the first end being integral with the proximal end of the spring tab portion, and

(iii) a spiked prong extending outwardly from the base portion for piercing the insulation of one of the pair of cables when the assembly is brought into contact with the cables and making conductive contact with said one of the pair of cables, said spring tab portions extending along said longitudinal axis in opposite directions.

2. A socket assembly according to claim 1 wherein the housing base has a first surface adapted to face the bulb and a second surface adapted to face the cables, the base portion of the connector being flat and planar and extending parallel to the second surface.

3. A socket assembly according to claim 2 wherein the second surface includes a pair of impressions, each of the base portions of the connectors mounted in one of the impressions.

4. A socket assembly according to claim 3 wherein the second surface includes a non-impressed region which separates the pair of impressions, and thus the second surface into two electrically isolated sides, one connector being associated with each side.

5. A socket assembly according to claim 4 wherein the second end of the base portion is adjacent to the non-impressed region.

6. A socket assembly according to claim 3 wherein the second surface includes lips extending over the impressions for inhibiting movement of the connectors in a direction perpendicularly outward from the second surface.

7. A socket assembly according to claim 1 wherein the prong extends from a corner of the second end of the base portion.

8. A socket assembly according to claim 1 wherein each prong achieves a conductive contact with a different one of the pair of cables.

9. A socket assembly according to claim 1 wherein the distal end of the spring tab portion includes a seating notch for accepting a loop-type contact pin of the cartridge bulb.

10. A socket assembly according to claim 1 further comprising

(c) a reflector attached to the housing.

11. A baseless cartridge bulb socket assembly for attachment to a channel holding a pair of insulated electrical cables, the assembly comprising:

(a) a nonconductive housing including a base having a longitudinal axis and sidewalls for attaching to the channel; and

(b) two electrical connectors supported by the base for receiving therebetween a baseless cartridge bulb in electrical connection between the cables, each connector being a unitary conductive piece including

(i) a spring tab portion having a distal end for accepting a contact pin of a cartridge bulb and a proximal end,

(ii) a base portion having first and second ends, the first end being integral with the proximal end of the spring tab portion, and

(iii) a spiked prong extending outwardly from the base portion for piercing the insulation of one of the pair of cables when the assembly is attached to the channel and making conductive contact with said one of the pair of cables, said spring tab portions extending along said longitudinal axis in opposite directions.

12. A socket assembly according to claim 11 wherein the base has a first surface adapted to face the bulb and a second surface adapted to face the cables, the base portion of the connector being flat and planar and extending parallel to the second surface.

13. A socket assembly according to claim 12 wherein the second surface includes a pair of impressions, each of the base portions of the connectors mounted in one of the impressions.

14. A socket assembly according to claim 13 wherein the second surface includes a non-impressed region which separates the pair of impressions, and thus the second surface, into two electrically isolated sides, one connector being associated with each side.

15. A socket assembly according to claim 14 wherein the second end of the base portion is adjacent to the non-impressed region.

16. A socket assembly according to claim 13 wherein the second surface includes lips extending over the impressions for inhibiting movement of the connectors in a direction perpendicularly outward from the second surface.

17. A socket assembly according to claim 11 wherein the prong extends from a corner of the second end of the base portion.

18. A socket assembly according to claim 11 wherein each prong achieves a conductive contact with a different one of the pair of cables.

19. A socket assembly according to claim 11 further comprising

(c) a reflector attached to the housing.

20. A socket assembly according to claim 11 wherein the distal end of the spring tab portion includes a seating notch for accepting a loop-type contact pin of the cartridge bulb.

21. A baseless cartridge bulb socket assembly for attachment to a channel holding a pair of insulated electrical cables, the assembly comprising:

(a) a nonconductive channel engaging member having a longitudinal axis; and

(b) two electrical connectors supported by the engaging member for receiving therebetween a cartridge bulb in electrical connection between the cables, each connector being a unitary conductive piece including

(i) a spring tab portion having a distal end for accepting a contact pin of a cartridge bulb and a proximal end,

(ii) a planar base portion having first and second ends, the first end meeting the proximal end of the spring tab portion, the base portion extending parallel to the member'"'"'s longitudinal axis; and

(iii) a spiked prong extending outwardly from the base portion for piercing the insulation of one of the pair of cables when the assembly is attached to the channel and making conductive contact with said one of the pair of cables.

22. A socket assembly according to claim 21 wherein the channel engaging member includes a base having a first surface adapted to face the bulb and a second surface adapted to face the cables, the base portion of the connector extending parallel to the second surface.

23. A socket assembly according to claim 22 wherein the second surface includes a pair of tracks, the base portion of the connectors mounted between the tracks.

24. A socket assembly according to claim 23 wherein the second surface includes a cross-tie region which separates the second surface into two electrically isolated sides, one connector being associated with each side.

25. A socket assembly according to claim 24 wherein the second end of the base portion is adjacent to the cross-tie region.

26. A socket assembly according to claim 23 wherein the second surface includes lips extending inward from the tracks for inhibiting movement of the connectors in a direction perpendicularly outward from the second surface.

27. A socket assembly according to claim 21 wherein the channel engaging member includes a base and opposed tabs extending from edges of the base, the tabs allowing the engaging member to attach to the channel.

28. A socket assembly according to claim 21 wherein the prong extends from a corner of the second end of the base portion.

29. A socket assembly according to claim 21 wherein each prong achieves a conductive contact with a different one of the pair of cables.

30. A socket assembly according to claim 21 further comprising

(c) a reflector attached to the channel engaging member.

31. A socket assembly according to claim 21 wherein the distal end of the spring tab portion includes a seating notch for accepting a loop-type contact pin of the cartridge bulb.