Polarization beam splitter and projection display apparatus

• US 5,453,859 A
• Filed: 06/01/1994
• Issued: 09/26/1995
• Est. Priority Date: 06/03/1993
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Miyatake, Yoshito, Sannohe, Shinya
• Primary Examiner(s): NOT, DEFINED
• Application Number:
  US08/252,319
• Time in Patent Office: 482 Days
• Field of Search: 359/352, 359/487, 359/488, 359/498, 359/583, 359/588, 359/63, 353/20
• US Class Current: 349/9
• CPC Class Codes: G02B 27/283 used for beam splitting or combining
• CPC Class Codes: G02F 1/133536 Reflective polarizers G02F1/13362 takes precedence
• CPC Class Codes: G02F 1/13355 Polarising beam splitters [PBS]
• CPC Class Codes: G02F 1/13362 providing polarized light, e.g. by converting a polarisation component into another one

Abstract

A polarization beam splitter which includes a first prism, a second prism, and a dielectric multilayer film which is sandwiched between the first and second prisms is disclosed. The dielectric multilayer film comprising: a plurality of high refractive index layers having a refractive index higher than refractive indices of the first and second prisms; a plurality of intermediate refractive index layers having a refractive index lower than the refractive index of the high refractive index layers; and a plurality of low refractive index layers having a refractive index lower than the refractive index of the intermediate refractive index layers, a reference incident angle θ₀ of light which is incident on the dielectric multilayer film through the first or second prism being within a range of the following expression:

θ.sub.1 <θ.sub.0 <θ.sub.2

where ##EQU1## where n_H indicates the refractive index of the high refractive index layers, n_M indicates the refractive index of the intermediate refractive index layers, n_L indicates the refractive index of the low refractive index layers, and n₀ indicates the refractive indices of the first and second prisms.

Claims

1. A polarization beam splitter comprising a first prism, a second prism, and a dielectric multilayer film which is sandwiched between said first and second prisms,

said dielectric multilayer film comprising:

first alternating layers of a high refractive index layer having a refractive index higher than refractive indices of said first and second prism and an intermediate refractive index layer having a refractive index lower than the refractive index of said high refractive index layer; and

second alternating layers of said high refractive index layer and a low refractive index layer having a refractive index lower than the refractive index of said intermediate refractive index layer, a reference incident angle θ

₀ of light which is incident on said dielectric multilayer film through said first or second prism being within a range indicated in the following expression;

space="preserve" listing-type="equation">θ

.sub.1 <

θ

.sub.0 <

θ

.sub.2

where ##EQU4## wherein n_H indicates the refractive index of said high refractive index layer, n_M indicates the refractive index of said intermediate refractive index layer, n_L indicates the refractive index of said low refractive index layer, and n₀ indicates the refractive indices of said first and second prisms.

2. A polarization beam splitter according to claim 1, wherein said first and second prisms are made of a glass material.

3. A polarization beam splitter according to claim 1, wherein said first and second prisms are made of a transparent filling material which fills a transparent container having a transparent parallel flat substrate, said dielectric multilayer film being formed above one face of said substrate.

4. A polarization beam splitter according to claim 3, wherein said transparent filling material contains at least one of ethylene glycol, diethylene glycol, and propylene glycol.

5. A polarization beam splitter according to claim 3, wherein said transparent filling material is a silicone resin which is cured in said container.

6. A polarization beam splitter according to claim 1, wherein said dielectric multilayer film consists of at least 13 dielectric layers.

7. A polarization beam splitter according to claim 1, wherein, in said dielectric multilayer film, even-numbered layers counted from a side of said first or second prism are said high refractive index layers.

8. A polarization beam splitter according to claim 1, wherein, in said dielectric multilayer film, layers which are respectively nearest to said first and second prisms have an optical thickness which is 1/8 of a predetermined main wavelength of design, and the other layers have an optical thickness which is 1/4 of the main wavelength of design.

9. A projection display apparatus comprising:

a light source;

a pre-polarizer which selectively allows substantially linearly polarized light of light emitted from said light source, to pass through said pre-polarizer;

a polarization beam splitter which reflects said linearly polarized light which has passed through said pre-polarizer;

a reflection-type light valve which modulates a polarization state of light reflected by said polarization beam splitter, thereby forming an optical image; and

a projection lens which projects said optical image formed by said light valve, onto a screen, wherein

said polarization beam splitter comprising a first prism, a second prism, and a dielectric multilayer film which is sandwiched between said first and second prisms,

said dielectric multilayer film comprising;

first alternating layers of a high refractive index layer having a refractive index higher than refractive indices of said first and second prisms and an intermediate refractive index layer having a refractive index lower than the refractive index of said high refractive index layer; and

second alternating layers of said high refractive index layer and a low refractive index layer having a refractive index lower than the refractive index of said intermediate refractive index layer, a reference incident angle θ

₀ of light which is incident on said dielectric multilayer film through said first or second prism being within a range indicated in the following expression;

space="preserve" listing-type="equation">θ

.sub.1 <

θ

.sub.0 θ

.sub.2

where ##EQU5## where n_H indicates the refractive index of said high refractive index layer, n_M indicates the refractive index of said intermediate refractive index layer, n_L indicates the refractive index of said low refractive index layer, and n₀ indicates the refractive indices of said first and second prisms, and said polarization beam splitter changes a propagation direction of said linearly polarized light which has passed through said pre-polarizer, to direct said linearly polarized light to said light valve, selectively transmits light which has the polarization state modulated by said light valve, and which has been reflected by said light valve, and directs said selectively transmitted linearly polarized light to said projection lens.

10. A projection display apparatus according to claim 9, wherein said pre-polarizer consists of a plurality of parallel flat plates with air gaps interposed therebetween, and each of said parallel flat plates comprises a substrate, and thin films respectively formed on both faces of said substrate, said thin films having a refractive index higher than a refractive index of said substrate.

11. A projection display apparatus according to claim 9, wherein a quarter wave plate is placed between said polarization beam splitter and said light valve, and one of the faster and slower optic axes of said quarter wave plate is perpendicular to a plane including an incident optical axis of light, and an exit optical axis of S-polarized light reflected from said polarization beam splitter.

12. A projection display apparatus comprising:

a light source which radiates light including three primary color components;

a pre-polarizer which selectively allows substantially linearly polarized light of light radiated from said light source, to pass through said pre-polarizer;

color separation means for separating light output from said pre-polarization beam splitter into three primary color light beams;

three polarization beam splitters which function as polarizers and analyzers, and which respectively correspond to said three primary color light beams;

three reflection light valves which respectively modulate polarization states of light beams entering from said three polarization beam splitters, thereby forming optical images; and

three projection lenses which respectively project said optical images formed by said three light valves, onto a screen, each of said three polarization beam splitters comprising a first prism, a second prism, and a dielectric multilayer film which is sandwiched between said first and second prisms,

said dielectric multilayer film comprising;

first alternating layers of a high refractive index layer having a refractive index higher than refractive indices of said first and second prisms and an intermediate refractive index layer having a refractive index lower than the refractive index of said high refractive index layer; and

second alternating layers of said high refractive index layer and a low refractive index layer having a refractive index lower than the refractive index of said intermediate refractive index layer, a reference incident angle θ

₀ of light which is incident on said dielectric multilayer film through said first or second prism being within a range indicated in the following expression;

space="preserve" listing-type="equation">θ

.sub.1 <

θ

.sub.0 <

θ

.sub.2

where ##EQU6## where n_H indicates the refractive index of said high refractive index layer, n_M indicates the refractive index of said intermediate refractive index layer, n_L indicates the refractive index of said low refractive index layer, and n₀ indicates the refractive indices of said first and second prisms.

13. A projection display apparatus according to claim 12, wherein said pre-polarizer consists of a plurality of parallel flat plates with air gaps interposed therebetween, and each of said parallel flat plates comprises a substrate, and thin films respectively formed on both faces of said substrate, said thin films having a refractive index higher than a refractive index of said substrate.

14. A projection display apparatus according to claim 12, wherein quarter wave plates are placed between said polarization beam splitters and said light valves, and one of the faster and slower optic axes of each of said quarter wave plates is perpendicular to a plane including an incident optical axis of light, and an exit optical axis of S-polarized light reflected from said polarization beam splitters.

15. A projection display apparatus according to claim 12, wherein, in each of said three polarization beam splitters, layer constituting said dielectric multi-layer film have different relative film thicknesses in accordance with a wavelength of incident light.

16. A method for splitting a light beam into an S-polarized light beam and a P-polarized beam comprising the steps of:

setting a polarization beam splitter so that said light beam is incident on said polarization beam splitter at a predetermined incident angle,

wherein said polarization beam splitter comprises a first prism, a second prism, and a dielectric multilayer film which is sandwiched between said first and second prisms,

said dielectric multilayer film comprising;

first alternating layers of a high refractive index layer having a refractive index higher than refractive indices of said first and second prisms and an intermediate refractive index layer having a refractive index lower than the refractive index of said high refractive index layer; and

second alternating layers of said high refractive index layer and a low refractive index layer having a refractive index lower than the refractive index of said intermediate refractive index layer, and

said predetermined incident angle is set to be a reference incident angle θ

₀ of light which is incident on said dielectric multilayer film through said first or second prism being within a range indicated by the following conditional expression;

space="preserve" listing-type="equation">θ

.sub. <

θ

.sub. <

θ

.sub. 2

where ##EQU7## where n_H indicates the refractive index of said high refractive index layer, n_M indicates the refractive index of said intermediate refractive index, n_L indicates the refractive index of said low refractive index layer, and n₀ indicates the refractive indices of said first and second prisms.

17. A polarization beam splitter comprising a first prism, a second prism, and a transparent parallel flat plate having two dielectric multilayer films formed on each surface thereof, said transparent parallel flat plate is sandwiched between said first and second prisms,

at least one of said dielectric multilayer films comprising:

first alternating layers of a high refractive index layer having a refractive index higher than refractive indices of said first and second prisms and an intermediate refractive index layer having a refractive index lower than the refractive index of said high refractive index layer; and

second alternating layers of said high refractive index and a low refractive index layer having a refractive index lower than the refractive index of said intermediate refractive index layer, a reference incident angle θ

₀ of light which is incident on said dielectric multilayer film through said first or second prism being within a range indicated in the following expression;

space="preserve" listing-type="equation">θ

.sub.1 <

θ

.sub.0 <

θ

.sub.2

where ##EQU8## where n_H indicates the refractive index of said high refractive index layer, n_M indicates the refractive index of said intermediate refractive index layer, n_L indicates the refractive index of said low refractive index layer, and n₀ indicates the refractive indices of said first and second prisms.

18. A polarization beam splitter according to claim 17, wherein said first and second prisms are made of a glass material.

19. A polarization beam splitter according to claim 17, wherein said first and second prisms are made of a transparent filling material which fills a transparent container having said transparent parallel flat substrate.

20. A polarization beam splitter according to claim 19, wherein said transparent filling material contains at least one of ethylene glycol, diethylene glycol, and propylene glycol.

21. A polarization beam splitter according to claim 19, wherein said transparent filling material is a silicone resin which is cured in said container.

22. A polarization beam splitter according to claim 17, wherein said at least one dielectric multilayer film consists of at least 13 dielectric layers.

23. A polarization beam splitter according to claim 17, wherein, in said at least one dielectric multilayer film, even-numbered layers counted from a side of said first or second prism are said high refractive index layers.

24. A polarization beam splitter according to claim 17, wherein, in said at least one dielectric multilayer film, layers which are respectively nearest to said first and second prisms have an optical thickness which is 1/8 of a predetermined main wavelength of design, and the other layers have an optical thickness which is 1/4 of the main wavelength of design.

25. A projection display apparatus comprising:

a light source;

a pre-polarizer which selectively allows substantially linearly polarized light of light emitted from said light source, to pass through said pre-polarizer;

a polarization beam splitter which reflects said linearly polarized light which has passed through said pre-polarizer;

a reflection-type light valve which modulates a polarization state of light reflected by said polarization beam splitter, thereby forming an optical image; and

a projection lens which projects said optical image formed by said light valve, onto a screen, wherein

said polarization beam splitter comprising a first prism, a second prism, and a transparent parallel flat plate having two dielectric multilayer films formed on each surface thereof, said transparent parallel flat plate is sandwiched between said first and second prisms,

at least one of said dielectric multilayer films comprising;

first alternating layers of a high refractive index layer having a refractive index higher than refractive indices of said first and second prisms and an intermediate refractive index layer having a refractive index lower than the refractive index of said high refractive index layer; and

second alternating layers of said high refractive index layer and a low refractive index layer having a refractive index lower than the refractive index of said intermediate refractive index layer, a reference incident angle θ

₀ of light which is incident on said dielectric multilayer film through said first or second prism being within a range indicated in the following expression;

space="preserve" listing-type="equation">θ

.sub.1 <

θ

.sub.0 <

θ

.sub.2

where ##EQU9## where n_H indicates the refractive index of said high refractive index layer, n_M indicates the refractive index of said intermediate refractive index layer, n_L indicates the refractive index of said low refractive index layer, and n₀ indicates the refractive indices of said first and second prisms, and said polarization beam splitter changes a propagation direction of said linearly polarized light which has passed through said pre-polarizer, to direct said linearly polarized light to said light valve, selectively transmits light which has the polarization state modulated by said light valve, and which has been reflected by said light valve, and directs said selectively transmitted linearly polarized light to said projection lens.

26. A projection display apparatus comprising:

a light source which radiates light including three primary color components;

a pre-polarizer which selectively allows substantially linearly polarized light of light radiated from said light source, to pass through said pre-polarizer;

color separation means for separating light output from said pre-polarization beam splitter into three primary color light beams;

three polarization beam splitters which function as polarizers and analyzers, and which respectively correspond to said three primary color light beams;

three reflection light valves which respectively modulate polarization states of light beams entering from said three polarization beam splitters, thereby forming optical images; and

three projection lenses which respectively project said optical images formed by said three light valves, onto a screen, each of said three polarization beam splitters comprising a first prism, a second prism, and a transparent parallel flat plate having two dielectric multilayer films formed on each surface thereof, said transparent parallel flat plate is sandwiched between said first and second prisms,

at least one of said dielectric multilayer films comprising;

first alternating layers of a high refractive index layer having a refractive index higher than refractive indices of said first and second prisms and an intermediate refractive index layer having a refractive index lower than the refractive index of said high refractive index layer; and

second alternating layers of said high refractive index layer and a low refractive index layer having a refractive index lower than the refractive index of said intermediate refractive index layer, a reference incident angle θ

₀ of light which is incident on said dielectric multilayer film through said first or second prism being within a range indicated in the following expression;

space="preserve" listing-type="equation">θ

.sub.1 <

θ

.sub.0 <

θ

.sub.2

where ##EQU10## where n_H indicates the refractive index of said high refractive index layer, n_M indicates the refractive index of said intermediate refractive index layer, n_L indicates the refractive index of said low refractive index layer, and n₀ indicates the refractive indices of said first and second prisms.