Vacuum casting apparatus

• US 5,454,416 A
• Filed: 06/29/1994
• Issued: 10/03/1995
• Est. Priority Date: 06/30/1993
• Status: Expired due to Term

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Arakawa, Yasuyuki, Hasegawa, Tamotsu, Ota, Atushi
• Primary Examiner(s): BATTEN JR, J REED
• Application Number:
  US08/266,780
• Time in Patent Office: 461 Days
• Field of Search: 164/63, 164/119, 164/120, 164/254, 164/306, 164/309, 164/319
• US Class Current: 164/254
• CPC Class Codes: B22D 18/06 Vacuum casting, i.e. making use of vacuum to fill the mould

Abstract

A vacuum casting apparatus in which a molding cavity is reduced in pressure substantially to a vacuum, and upon opening a gate, a molten metal which has been raised to a molten metal retaining dome is charged into the molding cavity via a runner at a high speed. The runner has a first portion making a pool of molten metal, a second portion connecting the molten metal retaining dome to the first portion, and a third portion connecting the first portion to the molding cavity. A pin is slidably provided in the first portion of the runner. An opening of the second portion of the runner to the first portion is located nearer to the pin than an opening of the third portion of the runner to the first portion. When the pin is moved into the first portion of the runner, the pin first closes the opening of the second portion and then begins to apply pressure the molten metal in the molding cavity.

Claims

1. A vacuum casting apparatus comprising:

means for defining a molding cavity which can maintain a vacuum therein;

means for creating a vacuum in said molding cavity;

a molten metal holding furnace for holding a molten metal;

a molten metal retaining dome disposed above said molten metal holding furnace and in communication with the molten metal in said molten metal holding furnace;

a runner providing a molten metal path between said retaining dome and said molding cavity, said runner including;

a first portion for holding a pool of molten metal;

a second portion connecting the interior of said retaining dome with said first portion;

a third portion connecting said first portion and said molding cavity; and

a pressurizing pin slidably provided in said first portion which operates to place molten metal in said first portion under pressure, said pin moving in operation from a first position to a second position, wherein said second portion opens onto said first portion at a first opening and said third portion opens onto said first portion at a second opening, said first opening and said second opening being spaced apart such that as said pressurizing pin moves towards said second position it blocks said first opening before blocking said second opening; and

a selectively openable gate between said retaining dome and said molding cavity for selectively permitting said molten metal to be charged into said molding cavity from the retaining dome.

2. A vacuum casting apparatus according to claim 1, wherein said pin is movable vertically in said first portion and wherein said first position of said pin is located above said second portion and said third portion of said runner, and said second portion of said runner is located above said third portion of said runner.

3. A vacuum casting apparatus according to claim 1, wherein said pin is movable relative to said first portion of said runner axially with said first portion of said runner.

4. A vacuum casting apparatus according to claim 1, further comprising a cylinder for moving said pin.

5. A vacuum casting apparatus according to claim 1, wherein said first portion of said runner extends vertically and said second portion and said third portion of said runner extend horizontally.

6. A vacuum casting apparatus according to claim 1, wherein said first portion of said runner has a circular transverse cross section and said pin has a circular transverse cross section.

7. A vacuum casting apparatus according to claim 1, wherein said pin operates as a shutting pin for shutting said molding cavity from the interior of said molten metal retaining dome and as a pressure pin for pressurizing the molten metal charged into said molding cavity.

8. A vacuum casting apparatus according to claim 1, wherein said second portion extends tangentially from said first portion.

9. A vacuum casting apparatus according to claim 8, wherein said second and third portions are parallel to one another.

10. A vacuum casting apparatus according to claim 8, wherein said second portion extends in a direction oblique to a direction in which said third portion extends.