Electrode connector

• US 5,454,739 A
• Filed: 02/03/1994
• Issued: 10/03/1995
• Est. Priority Date: 12/15/1992
• Status: Expired due to Term

• Current Assignee: 3M Company
• Original Assignee: 3M Company
• Inventors: Strand, Jerome E.
• Primary Examiner(s): NGUYEN, KHIEM M
• Application Number:
  US08/190,996
• Time in Patent Office: 607 Days
• Field of Search: 439/725, 439/729, 439/731, 439/835-838, 128/639, 128/640, 128/798, 128/802
• US Class Current: 439/729
• CPC Class Codes: A61B 2562/17 Comprising radiolucent components
• CPC Class Codes: A61B 5/273 Connection of cords, cables or leads to electrodes
• CPC Class Codes: A61B 5/274 using snap or button fasteners
• CPC Class Codes: H01R 11/24 with gripping jaws, e.g. crocodile clip

Abstract

A connector for use with a tab style biomedical electrode as disclosed. The connector comprises pivotally mounted movable and fixed jaws and a spring biasing the jaws toward a closed position. The connector is readily assembled, while retaining a secure connection between the jaws. Preferred embodiments achieve a high tab release force and yet provides an acceptably low actuation force. Preferably, the fixed jaw includes a smooth, continuous surface which facilitates insertion of the tab between the jaws of the connector.

Claims

1. A connector for a biomedical electrode having an electrically conductive contacting tab, the connector comprising:

fixed and movable jaws having tab engagement surfaces for engaging the contacting tab of the biomedical electrode, said fixed and movable jaws having proximal and distal ends,

means for assembling the fixed and movable jaws in an assembled condition, and for mounting the jaws for relative pivotal movement between a) a tab accept position with the distal end of the movable jaw spaced from the distal end of the fixed jaw so that the tab of the biomedical electrode may be received between the jaws, and b) a closed position with distal ends of the fixed and movable jaws spaced more closely than in the tab accept position;

said means comprising one of said jaws having at least one pin and the other of said jaws having at least one recess for receiving the at least one pin;

biasing means for biasing the jaws toward the closed position;

at least one securing rib on one of said fixed and movable jaws for retaining the jaws in the assembled condition, and

said at least one securing rib being receivable in the at least one recess.

2. A connector for a biomedical electrode according to claim 1 wherein the at least one recess comprises a pair of recesses,

the recesses comprise surfaces defining an entry portion and at least one locking portion, and

wherein, in the assembled condition, the surface defining the at least one locking portion of the recesses is adapted to abut the securing rib to resist disassembly of the movable and fixed jaws.

3. A connector for a biomedical electrode according to claim 1 wherein the fixed and movable jaws have longitudinal axes, and said jaws defining a connector height axis in the assembled condition;

said movable jaw has a pair of securing ribs, said ribs defining a rib width measured in a direction which is generally transverse to the longitudinal axis of said movable jaw and which is generally perpendicular to the connector height axis,

said fixed jaw has a pair of recesses and said movable jaw has a pair of pins, the recesses comprising surfaces defining entry and locking portions.

4. A connector for a biomedical electrode according to claim 3 wherein:

said fixed jaw has a pair of ramps separating said entry and locking portions of said recesses, said ramps having proximal and distal ends, the distance measured generally transverse to both the longitudinal axis and said connector height between said ramps defining a ramp width, said ramp width varying along at least a portion of the longitudinal axis of said fixed jaw and defining a minimum ramp width;

wherein said rib width is greater than said minimum ramp width.

5. A connector for a biomedical electrode according to claim 3 wherein said recesses comprise entry portions having surfaces defining pivot recesses for receiving said pins of said movable jaw to afford said relative pivotal movement,

said pivot recesses having seating surfaces that resist movement of said pins in the direction of the connector height when the pins are received in the pivot recesses.

6. A connector according to claim 1 wherein the fixed jaw is adapted to be connected to a leadwire, the fixed jaw having a pair of recesses for receiving the pins, said recesses comprising entry and locking portions;

and further wherein the moveable jaw has two securing ribs thereon.

7. A connector according to claim 6 wherein the locking portions of the recesses are oriented at approximately a 90°

angle to the entry portions.

8. A connector according to claim 7 wherein the connector further comprises a ramp within each of the recesses.

9. A connector according to claim 8 wherein the connector has proximal and distal ends, and wherein the ramps have a locking shoulder at their proximal ends.

10. A connector according to claim 9 wherein the connector is assembled by inserting the securing ribs and pins into the entry portion of their respective recesses, then pushing the securing ribs through a press-fit with the ramps, leaving the securing ribs trapped within the locking portions by the locking shoulders.

11. A connector according to claim 10 wherein the securing ribs have a chamfered lead-in surface adapted to facilitate the pushing of the securing ribs through the press-fit.

12. A connector according to claim 11 wherein the entry portions each have surfaces defining a pivot recess for receiving said pins of said movable jaw to afford said relative pivotal movement.

13. A connector according to claim 12 wherein the locking shoulder is a substantially arcuate surface to afford said pivotal movement, the locking portions are bounded by the locking shoulders, and further wherein the securing ribs are free to move within the locking portions so that the pins are held closely adjacent the pivot recess throughout a range of pivotal motion of the movable jaw with respect to the fixed jaw around the axis of the pins.

14. A connector according to claim 1 wherein said recesses and securing rib are constructed from materials which afford an interference fit.

15. A method of assembling a connector for a biomedical electrode having an electrically conductive contacting tab, the method comprising the steps of:

1) providing a connector having;

a) fixed and movable jaws having tab engagement surfaces for engaging the contacting tab of the biomedical electrode, said fixed and movable jaws having proximal and distal ends, b) one of said jaws having a pair of pins and the other of said jaws having a pair of recesses for receiving the pins, the recesses comprising entry and locking portions separated by a locking shoulder and a ramp; and

c) a pair of securing ribs on one of said fixed and movable jaws for retaining the jaws in the assembled condition;

2) inserting the securing ribs and pins into the entry portion of their respective recesses, then pushing the securing ribs through a press-fit with the ramps, leaving the securing ribs trapped within the locking portions by the locking shoulders.

16. A method according to claim 15 wherein the step including the step of:

affording free movement of the securing ribs within the locking portions so that the pins are held closely adjacent the pivot recess throughout a range of pivotal motion of the movable jaw with respect to the fixed jaw around an axis of the pins.

17. A method according to claim 15 wherein the step of providing a pair of securing ribs comprises providing chamfers on the pins.

18. A method according to claim 15 wherein the step providing the pins, securing ribs and ramps comprises the step of constructing at least one of the pins, securing ribs and ramps from a resilient material.

19. In combination, a biomedical electrode having an electrically conductive contacting tab, and a connector comprising:

fixed and movable jaws having tab engagement surfaces for engaging the contacting tab of the biomedical electrode, said fixed and movable jaws having proximal and distal ends,

means for assembling the fixed and movable jaws in an assembled condition, and for mounting the jaws for relative pivotal movement between a) a tab accept position with the distal end of the movable jaw spaced from the distal end of the fixed jaw so that the tab of the biomedical electrode may be received between the jaws, and b) a closed position with distal ends of the fixed and movable jaws spaced more closely than in the tab accept position;

said means comprising one of said jaws having at least one pin and the other of said jaws having at least one recess for receiving the at least one pin;

biasing means for biasing the jaws toward the closed position;

at least one securing rib on one of said fixed and movable jaws for retaining the jaws in the assembled condition, and

said at least one securing rib being receivable in the at least one recess.

20. A combination according to claim 19 wherein the fixed jaw is adapted to be connected to a leadwire, the fixed jaw having a pair of recesses for receiving the pins, said recesses comprising entry and locking portions;

and further wherein the moveable jaw has two securing ribs thereon.