Elastomeric valve assembly

• US 5,456,284 A
• Filed: 05/10/1993
• Issued: 10/10/1995
• Est. Priority Date: 05/10/1993
• Status: Expired due to Term

• Current Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Original Assignee: Applied Medical Resources Corporation (Applied Medical Corporation)
• Inventors: Gadberry, Donald L., Ritchart, Mark A., Hart, Charles C., Ryan, Timothy C.
• Primary Examiner(s): Walton, George L.
• Application Number:
  US08/059,804
• Time in Patent Office: 883 Days
• Field of Search: 137/317, 137/522, 137/846, 137/847, 137/850, 128/4, 128/4 A, 251/339, 604/167, 604/256
• US Class Current: 137/522
• CPC Class Codes: A61B 1/00137 End pieces at either end of the endoscope, e.g. caps, seals or forceps plugs
• CPC Class Codes: A61B 1/018 for receiving instruments
• CPC Class Codes: A61M 2039/0633 the seal being a passive seal made of a resilient material with or without an opening
• CPC Class Codes: A61M 2039/0646 Duckbill-valve
• CPC Class Codes: A61M 39/0606 without means for adjusting the seal opening or pressure A61M39/0693 takes precedence
• CPC Class Codes: F16K 15/147 the closure elements having specially formed slits or being of an elongated easily collapsible form
• CPC Class Codes: F16K 15/1472 the closure elements being fixed onto an internally extending mount
• CPC Class Codes: Y10T 137/7876 With external means for opposing bias

Abstract

A medical access device is adapted to receive an instrument and comprises a housing defining an inner channel and a valve disposed in the channel to form a seal with the housing. The valve includes an outer wall and a pair of inner walls extending in distally converging relationship to define a slot. At least one compression member extends between the outer wall and an associated one of the inner walls. The compression member is compressed in response to insertion of the instrument and exerts a force on the associated inner wall when compressed to reduce leakage of the valve when the instrument is inserted. A funnel is provided at the distal end of the valve to facilitate backloading of the instrument.

Claims

1. A valve adapted to receive a surgical instrument and having an axis extending between a proximal end and a distal end of the valve, comprising:

an outer wall extending between the proximal end and the distal end of the valve;

a pair of inner walls extending between the distal end and the proximal end of the valve and converging distally to intersect at a slot formed between the inner walls, the inner walls having a tendency to separate when the instrument is inserted between the inner walls and through the slot, and to form an undesirable leakage channel having a cross-sectional area around the instrument; and

at least one compression member extending between the outer wall and an associated one of the inner walls, the compression member being adapted to compress in response to insertion of the instrument and to exert a force on the associated inner wall when compressed to reduce the cross-sectional area of the leakage channel.

2. The valve recited in claim 1 further comprising:

a funnel having an inner surface which converges proximally between the distal end of the valve and the slot to guide the instrument toward the slot when the instrument is backloaded into the valve from the distal end to the proximal end of the valve.

3. The valve recited in claim 1 further comprising four separate compression members each disposed in a separate quadrant of the axis of the valve.

4. The valve recited in claim 3 wherein:

each of the compression members is disposed at a particular angle to the slot; and

the particular angles of the compression members are substantially equal.

5. The valve recited in claim 1 wherein:

the valve is divided into quadrants defined by a horizontal plane and a vertical plane which intersects the horizontal plane at the axis of the valve;

the slot is defined by a major portion which extends in the horizontal plane and a minor portions which extends in the vertical plane to provide the slot with a T-shaped configuration in radial cross section.

6. The valve recited in claim 1 wherein the compression member is disposed generally in a plane when not compressed and the plane of the compression member intersects the slot at other than the axis of the valve.

7. The valve recited in claim 1 wherein the outer wall is generally cylindrical in configuration.

8. The valve recited in claim 1 and being divided by a first plane and a second plane which intersects the first plane along the axis of the valve, wherein the slot formed between the inner walls of the valve has a major portion extending in the first plane of the valve and a minor portion extending in the second plane of the valve.

9. The valve recited in claim 8 wherein:

the major portion of the slot has a width disposed along the axis of the valve and a length transverse to the axis of the valve;

the length of the major portion of the slot is greater than the width of the major portion of the slot;

the minor portion of the slot has a length along the axis of the valve and a width transverse to the axis of the valve; and

the length of the minor portion of the slot is greater than the width of the minor portion of the slot.

10. A surgical apparatus comprising a valve adapted to receive a surgical instrument which has a distal end and a proximal end, for insertion into a surreal site, said valve having an axis extending between a proximal end and a distal end of the valve, the valve comprising:

a pair of generally planar inner walls extending between the distal end and the proximal end of the valve and converging distally to intersect at a predetermined location along the axis;

portions of the inner walls defining a slot in a plane including the axis at a location proximate to said predetermined location; and

a funnel structure having an inner surface which converges proximally from the distal end of the valve to the slot, said funnel structure being adapted to guide the proximal end of the instrument toward the slot when the instrument is inserted into the surreal apparatus and then through the valve in a backwards direction from the distal end of the valve to the proximal end of the valve.

11. The valve recited in claim 10 wherein the inner walls are configured to separate when the instrument is inserted into the valve and through the slot, and to form an undesirable leakage channel with a cross-sectional area around the instrument, the valve further comprising:

a cylindrical outer wall; and

at least one compression member extending between the cylindrical outer wall and an associated one of the inner walls, the compression member being adapted to compress in response to insertion of the instrument and to exert a force on the associated inner wall when compressed to reduce the cross-sectional area of the leakage channel.

12. The valve recited in claim 10 wherein:

the valve is divided into quadrants defined by a first plane and a second plane which intersects the first plane along the axis; and

the slot includes a major portion which is disposed in the first plane and a minor portion which is disposed in the second plane to provide the slot with a T-shaped configuration in radial cross section.

13. The valve recited in claim 10 wherein the inner walls are configured to separate when the instrument is inserted into the valve and through the slot, and to form an undesirable leakage channel with a cross-sectional area around the instrument, the valve further comprising:

at least one compression member extending outwardly from an associated one of the inner walls, the compression member being adapted to deform in response to insertion of the instrument and to exert a force on the associated inner wall when deformed to reduce the cross-sectional area of the leakage channel.

14. A medical access device adapted to receive an instrument, comprising:

a housing having walls defining an inner channel;

a valve disposed in the channel and forming a seal with the walls of the housing, the valve having an axis extending between a proximal end and a distal end of the valve;

an outer wall of the valve extending between the proximal end and the distal end of the valve, the outer wall comprising a surface of revolution around the axis of the valve;

a pair of inner walls included in the valve and extending between the distal end and the proximal end of the valve in distally converging relationship to intersect at a slot, the inner walls having a tendency to separate when the instrument is inserted into the access device between the inner walls and through the slot, and to form an undesirable leakage channel having a cross sectional area around the instrument; and

at least one compression member extending between the outer wall and an associated one of the inner walls, the compression member being adapted to compress in response to insertion of the instrument and to exert a force on the associated inner wall when compressed to reduce the cross sectional area of the leakage channel.

15. The valve recited in claim 14 and being divided by a first plane and a second plane which intersects the first plane along the axis of the valve, wherein the slot formed between the inner walls of the valve has a major portion extending in the first plane of the valve and a minor portion extending in the second plane of the valve.

16. The valve recited in claim 15 wherein:

the major portion of the slot has a width disposed along the axis of the valve and a length disposed transverse to the axis of the valve;

the length of the major portion of the slot is greater than the width of the major portion of the slot;

the minor portion of the slot has a length along the axis of the valve and a width transverse to the axis of the valve; and

the length of the minor portion of the slot is greater than the width of the minor portion of the slot.

17. A method for backloading a surgical access device onto a surgical instrument, a distal end of which is disposed at a surgical site, the access device including a valve having a pair of walls extending between a distal end of the valve and a proximal end of the valve, the walls converging distally to intersect along a slot, and further including a funnel structure at the distal end of the valve, the funnel having an inner surface which converges proximally toward the slot, the method comprising the steps of:

contacting the inner surface of the funnel structure with the proximal end of the instrument, while the distal end of the instrument remains engaged distally of the valve, in proximity to a surgical site;

guiding a proximal end of the instrument proximally along the inner surface of the funnel structure and into the slot to form a seal between the valve and the instrument as the surgical access device moves along the instrument; and

causing relative movement between the access device and the instrument so that the instrument is moved proximally between the walls of the valve as the surgical access device moves along the instrument.