Catalyzer-containing muffler

• US 5,457,290 A
• Filed: 07/11/1994
• Issued: 10/10/1995
• Est. Priority Date: 11/07/1990
• Status: Expired due to Fees

• Current Assignee: Ebara Corporation
• Original Assignee: Ebara Corporation
• Inventors: Matsuda, Michiaki, Sase, Toshitsugu
• Primary Examiner(s): Dang, Khanh
• Application Number:
  US08/272,633
• Time in Patent Office: 456 Days
• Field of Search: 181/222, 181/231, 181/232, 181/252, 181/256, 181/258, 181/264, 181/272, 181/282, 60/288, 60/289, 60/299, 60/302
• US Class Current: 181/258
• CPC Class Codes: F01N 1/089 using two or more expansion chambers in series F01N1/083, F01N1/084, F01N1/086 take precedence
• CPC Class Codes: F01N 13/017 the purifying devices are arranged in a single housing
• CPC Class Codes: F01N 2230/04 Catalytic converters
• CPC Class Codes: F01N 2490/02 Two or more expansion chambers in series connected by means of tubes
• CPC Class Codes: F01N 2490/04 the gases flowing longitudinally from inlet to outlet only in one direction
• CPC Class Codes: F01N 2570/04 Sulfur or sulfur oxides
• CPC Class Codes: F01N 2570/14 Nitrogen oxides
• CPC Class Codes: F01N 3/2885 with exhaust silencers in a single housing
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

A catalyzer-containing muffler for treating exhaust gas from an engine is disclosed. The muffler includes an outer casing defining a closed space therein and having an inlet pipe and an outlet pipe for introducing and discharging the exhaust gas into and out of the outer casing, respectively. At least one partition wall is provided so as to divide the closed space of the outer casing into two or more spaces. At least one penetration pipe is provided through each of the partition walls for placing the divided spaces in communication with each other, and a catalyzer is provided inside at least one of the penetrating pipes. Exhaust gas noise is thus reduced and at the same time toxic substances such as NO_x or SO_x are removed by the muffler by a single structure.

Claims

1. A catalyzer-containing muffler comprising:

an outer tubular casing defining a space therewithin;

means for forming a gas passage through said casing having a series of alternating wide and narrow portions in which gas passing along said passage will experience cycles of rapid reduction and expansion to such an extent as to reduce the noise of said gas, said means including at least two partition walls spaced apart in the axial direction of said tubular casing and separating the interior of said casing into at least three discrete spaces forming the wide portions of said gas passage, an inlet pipe placing the outside of said casing in communication with one of said discrete spaces, a plurality of penetration pipes each consisting of a solid tubular wall disposed only within said casing, each of said partition walls having at least a respective one of said penetration pipes extending therethrough from one of said discrete spaces and into another of said discrete spaces adjacent thereto, each of said penetration pipes having terminal ends located in the adjacent said one and another discrete spaces such that the penetration pipe introduces exhaust gas from said one of said discrete spaces into the another of the discrete spaces adjacent thereto, and the total cross-sectional area of the at least one penetration pipe extending through each said partition wall being substantially less than that of both said one of said discrete spaces from which the at least one pipe extends and said another of said discrete spaces adjacent thereto such that a portion of said gas passage is reduced at an inlet end of the at least one penetration pipe and expanded at an outlet end of the at least one penetration pipe to such an extent that the noise of gas flowing along said gas passage through said at least one penetration pipe is reduced, and an outlet pipe placing one of said discrete spaces in communication with the outside of said casing; and

a catalyzer provided inside each of the penetrating pipes extending through at least one of said partition walls.

2. A catalyzer as claimed in claim 1, wherein each of said partition walls has only one said penetrating pipe extending therethrough.

3. A catalyzer as claimed in claim 1, wherein each of said partition walls has a plurality of said penetrating pipes extending therethrough.

4. A catalyzer as claimed in claim 1, wherein said casing has one of a circular, rectangular and elliptical cross section.

5. A catalyzer as claimed in claim 4, wherein said outer casing includes blind plates at opposite axial ends thereof, and said inlet pipe and said outlet pipe extend through said blind plates, respectively.

6. A catalyzer as claimed in claim 1, wherein said inlet and said outlet pipes each extend into said casing from the outside thereof.

7. A catalyzer as claimed in claim 1, wherein said catalyzer includes material which will effect at least one of dinatration and desulfuration of exhaust gas.