Capacitor discharge process for welding braided cable
First Claim
1. A capacitor discharge process for welding a braided cable formed from a plurality of individual cable strands to a solid metallic cylindrical, electrically conductive member, comprising the steps of:
- (a) preparing said cylindrical, electrically conductive member for welding by bevelling an end portion of said cylindrical, electrically conductive member and leaving an ignition projection extending outwardly from the apex of said bevel;
(b) clamping said cylindrical, electrically conductive member in a cathode fixture;
(c) connecting said cylindrical, electrically conductive member clamped in said cathode fixture to a capacitor bank capable of being charged to a preselected voltage value;
(d) preparing said braided cable for welding by wrapping an end portion of said braided cable with a metallic sheet to form a retaining ring operable to maintain the individual strands of said braided cable in fixed position within said retaining ring;
(e) clamping said braided cable and said retaining ring as a unit in an anode fixture so that said wrapped end portion of said braided cable faces said ignition projection of said cylindrical, electrically conductive member; and
(f) moving said cathode fixture towards said anode fixture until said ignition projection of said cylindrical, electrically conductive member contacts said end portion of said braided cable thereby allowing said capacitor bank to discharge through said cylindrical, electrically conductive member and through said braided cable and causing said electrically conductive member to be welded to said braided cable via capacitor discharge action.
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Accused Products
Abstract
A capacitor discharge process for welding a braided cable formed from a plurality of individual cable strands to a solid metallic electrically conductive member comprises the steps of: (a) preparing the electrically conductive member for welding by bevelling one of its end portions while leaving an ignition projection extending outwardly from the apex of the bevel; (b) clamping the electrically conductive member in a cathode fixture; (c) connecting the electrically conductive member clamped in the cathode fixture to a capacitor bank capable of being charged to a preselected voltage value; (d) preparing the braided cable for welding by wrapping one of its end portions with a metallic sheet to form a retaining ring operable to maintain the individual strands of the braided cable in fixed position within the retaining ring; (e) clamping the braided cable and the retaining ring as a unit in an anode fixture so that the wrapped end portion of the braided cable faces the ignition projection of the electrically conductive member; and (f) moving the cathode fixture towards the anode fixture until the ignition projection of the electrically conductive member contacts the end portion of the braided cable thereby allowing the capacitor bank to discharge through the electrically conductive member and through the braided cable and causing the electrically conductive member to be welded to the braided cable via capacitor discharge action.
12 Citations
11 Claims
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1. A capacitor discharge process for welding a braided cable formed from a plurality of individual cable strands to a solid metallic cylindrical, electrically conductive member, comprising the steps of:
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(a) preparing said cylindrical, electrically conductive member for welding by bevelling an end portion of said cylindrical, electrically conductive member and leaving an ignition projection extending outwardly from the apex of said bevel; (b) clamping said cylindrical, electrically conductive member in a cathode fixture; (c) connecting said cylindrical, electrically conductive member clamped in said cathode fixture to a capacitor bank capable of being charged to a preselected voltage value; (d) preparing said braided cable for welding by wrapping an end portion of said braided cable with a metallic sheet to form a retaining ring operable to maintain the individual strands of said braided cable in fixed position within said retaining ring; (e) clamping said braided cable and said retaining ring as a unit in an anode fixture so that said wrapped end portion of said braided cable faces said ignition projection of said cylindrical, electrically conductive member; and (f) moving said cathode fixture towards said anode fixture until said ignition projection of said cylindrical, electrically conductive member contacts said end portion of said braided cable thereby allowing said capacitor bank to discharge through said cylindrical, electrically conductive member and through said braided cable and causing said electrically conductive member to be welded to said braided cable via capacitor discharge action. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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Specification