Bimodal liquid chromatography pump employing artificial intelligence logic feedback control

• US 5,457,626 A
• Filed: 09/01/1994
• Issued: 10/10/1995
• Est. Priority Date: 09/01/1994
• Status: Expired due to Term

• Current Assignee: Dionex Corporation (Thermo Fisher Scientific Incorporated)
• Original Assignee: Dionex Corporation (Thermo Fisher Scientific Incorporated)
• Inventors: Wolze, David A.
• Primary Examiner(s): Envall, Jr., Roy N.
• Assistant Examiner(s): BROWN, THOMAS
• Application Number:
  US08/299,988
• Time in Patent Office: 404 Days
• Field of Search: 364/148, 364/152, 364/160, 364/166, 364/180, 364/509, 364/510, 395/900, 395/906, 210/101, 210/198.2, 210/656, 210/657, 210/658, 417/43, 417/45
• US Class Current: 700/32
• CPC Class Codes: F04B 2201/0803 Leakage
• CPC Class Codes: F04B 2205/05 Pressure after the pump outlet
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 2207/041 of flow
• CPC Class Codes: F04B 2207/042 of pressure
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/20 by changing the driving speed
• CPC Class Codes: G01N 2030/324 speed, flow rate
• CPC Class Codes: G01N 2030/326 pumps
• CPC Class Codes: G01N 30/32 of pressure or speed G01N30/36 takes precedence
• CPC Class Codes: G05D 7/0682 using a plurality of flow sources

Abstract

Flowrate in a precision pump used for liquid chromatography employs a digital control system incorporating artificial intelligence. The pump system operates in a default flow mode, wherein real-time pressure feedback is not used to control motor speed, or in pressure mode, wherein motor speed is controlled by the pump system pressure point. The artificial intelligence commands mode changes to pressure mode when the constant displacement flow measurement time is within a threshold relative to commanded flowrate, and when the higher pressure piston is being measured. Flow mode pressure ripple is minimized by monitoring pressure points and commanding motor speed change at appropriate positions during the motor cam rotation. Pressure mode uses the higher pressurized piston as a reference for constant displacement flow measurement and provides accurate flowrate even if one piston is leaky. In pressure mode, the artificial intelligence monitors for intake cycle oscillation and optimizes a highest system pressure gain dynamically. By determining the duration of hydraulic intake and activating proportioning only during the constant intake flow portion of an intake cycle, constant flowrate proportioning is provided. The present invention compensates for a variety of system and environmental variables including leaky valves, air bubbles, a leaky cylinder head, pressure changes, and variations in anticipated compliance and can maintain a flowrate constant within about ±1% without using real-time pressure feedback.

Claims

1. A bimodal pump system for delivering a liquid at an output port with a user-commanded constant flowrate in either a flow mode or a pressure mode, comprising:

a motor with a rotating shaft;

a cam and encoder disk attached to said shaft;

position means for determining rotational position of said cam using said encoder;

a mechanism translating rotation of said shaft to reciprocating motion;

a first pump cylinder containing a first piston head and characterized by a first pressurization number, switcheably coupleable to a source containing at least a portion of said liquid;

said first piston head coupled to said mechanism;

a second pump cylinder containing a second piston head and characterized by a second pressurization number that may equal said first pressurization number, switcheably coupleable to a source containing at least a portion of said liquid;

said second pump piston coupled to said mechanism;

wherein said first piston head and said second piston head are moved by said mechanism through a pump cycle having an intake stroke portion, during which said first piston head is intaking said liquid and said second piston head is exhausting said liquid, and a overlap stroke portion during which said first piston head and said second piston head are both exhausting said liquid;

means for monitoring fluid pressure at said output port;

control means including means for determining from said position means and from said monitoring means when during said pump cycle said overlap stroke occurs, and for reducing rotational speed of said motor during said overlap stroke relative to rotation speed during said intake stroke, said control means having a first input coupled to an output of said means for monitoring, a second input coupled to an output of said means for determining, and an output coupled to a drive input of said motor;

wherein in a default flow mode, a substantially constant flowrate is maintained without using real-time output pressure information.

2. The pump system of claim 1, wherein said control means further includes means for identifying which of said first pump cylinder and said second pump cylinder is operating at higher pressure.

3. The pump system of claim 2, wherein said means for identifying so identifies using said first pressurization number and said second pressurization number.

4. The pump system of claim 2, wherein said control means further includes means for determining from said positioning means whether constant displacement flow measurement time for said first or second piston head is within a desired threshold of a said user-commanded flowrate, and for changing operation of said pump system from said flow mode to said pressure mode operation if said constant displacement flow measurement time is referenced to a higher pressure operating said first or second pump cylinder.

5. The pump system of claim 1, further including means for permitting a user to command a chosen one of said flow mode and pressure mode operation of said pump system.

6. The pump system of claim 1, wherein said control means further includes means for dynamically determining and dynamically maintaining a highest stable pressure gain within said pump system.

7. The pump system of claim 6, wherein said means for dynamically determining so establishes said highest stable pressure gain each time pressure mode is entered.

8. The pump system of claim 6, wherein said means for dynamically determining decrements pressure gain within said pump system when excessive oscillation is detected during a said intake stroke portion of a said pump cycle.

9. The pump system of claim 1, wherein said control means includes means for determining start and end of said intake stroke portion, and further includes means for causing a proportioning of said liquid to occur only between start and end of said intake stroke portion;

wherein proportioning occurs during a constant flowrate.