Static pressure compensation of resonant integrated microbeam sensors

• US 5,458,000 A
• Filed: 07/20/1993
• Issued: 10/17/1995
• Est. Priority Date: 07/20/1993
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Zook, J. David, Burns, David W.
• Primary Examiner(s): NOLAND, THOMAS
• Application Number:
  US08/094,785
• Time in Patent Office: 819 Days
• Field of Search: 73/517 AV, 73/702, 73/704, 73/778, 73/862.41, 73/862.59, 73/1 DV, 73/1 B, 73/1 D, 73/4 R, 73/497, 73/708, 73/765, 73/766, 73/862.622 , 73/862.623, 73/DIG. 10
• US Class Current: 73/708
• CPC Class Codes: G01D 3/0365 the undesired influence being measured using a separate sensor, which produces an influence related signal
• CPC Class Codes: G01L 1/18 using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material
• CPC Class Codes: G01L 9/0019 of a semiconductive element
• CPC Class Codes: G01P 1/006 used for thermal compensation
• CPC Class Codes: G01P 15/097 by vibratory elements

Abstract

A temperature and static pressure compensated differential pressure sensor includes a semiconductor substrate in which a flexible, pressure responsive diaphragm is formed. A pressure responsive resonant microbeam is fabricated at the diaphragm periphery. For temperature compensation, a secondary resonant microbeam sensor is fabricated on the substrate at a peripheral location beyond the point of substrate attachment to a pressure tube or other support. For static pressure compensation, another secondary resonant microbeam can be positioned remote from the diaphragm and at a location of maximum substrate response to static pressure. A further resonant microbeam can be mounted at the diaphragm center to augment the signal due to diaphragm deflections. Also disclosed is an accelerometer including a proof mass, a rigid rim surrounding the proof mass, and a series of narrow, flexible bridges supporting the proof mass relative to the rim. The bridges flex responsive to accelerations, thus to allow the proof mass to move relative to the rim. At least one of the bridges incorporates a resonant microbeam for measuring acceleration by virtue of the induced strain from flexure of its associated bridge. For temperature compensation, a secondary resonant microbeam is fabricated along the rim.

Claims

1. A sensing device including:

a silicon substrate having a substantially rigid first region comprising a rim and a second region compressing a diaphragm surrounded by the rim and more flexible than the rim, the diaphragm flexing in response to variations in a first parameter;

an elongate primary vibratory element having opposite first and second end portions fixed with respect to the substrate to position the primary vibratory element along the second region, for lengthwise extension and contraction of the primary vibratory element responsive to the flexing of the second region, said extension and contraction varying a primary natural resonant frequency of the primary vibratory element, said primary vibratory element comprising an elongate polysilicon beam located at and perpendicular to an edge of the diaphragm;

an elongate secondary vibratory element fixed with respect to the substrate, said secondary vibratory element having a secondary natural resonant frequency variable in response to changes in a second parameter, while substantially unaffected by variations in the first parameter; and

a means for sensing the primary and secondary resonant frequencies and for generating an output representing the primary parameter compensated for the effect of the secondary parameter, based on said primary and secondary natural resonant frequencies.

2. The sensing device of claim 1 wherein:

the secondary vibratory element comprises an elongate beam of polysilicon formed along the rim.

3. The sensing device of claim 2 wherein:

the primary parameter is a pressure differential across the diaphragm, the secondary parameter is temperature, and the secondary polysilicon beam is oriented selectively to minimize static pressure effects.

4. The sensing device of claim 2 wherein:

the primary parameter is a pressure differential across the diaphragm, the secondary parameter is static pressure applied to the substrate, and the secondary polysilicon beam is selectively located for a maximum response to static pressure effects.

5. The sensing device of claim 2 wherein said means for sensing the primary and secondary resonant frequencies includes:

a primary position sensing means for sensing the position of the primary vibratory element relative to the substrate and generating a primary position signal indicating the position of the primary vibratory element as it oscillates;

a primary oscillating means for driving the primary vibratory element in a periodic mechanical oscillation relative to the substrate, said primary oscillating means receiving the primary position signal and controllably adjusting the frequency of the periodic mechanical oscillation in response to variations in the primary position signal frequency, toward coincidence with the primary natural resonant frequency;

a secondary position sensing means for sensing the position of the secondary vibratory element relative to the substrate, and generating a periodic secondary position signal indicating the position of the secondary vibratory element as it oscillates; and

a secondary oscillating means for driving the secondary vibratory element in a mechanical oscillation relative to the substrate, the secondary oscillating means receiving the secondary position signal and controllably adjusting the frequency of the periodic mechanical oscillation in response to variations in the secondary position signal frequency, toward coincidence with the secondary natural resonant frequency of the secondary vibratory element.

6. The sensing device of claim 5 wherein:

each of the primary and secondary oscillating means comprises a drive electrode formed on the polysilicon beam, a means for generating a substantially constant electrical field in the region of the polysilicon beam, and a means for applying a periodic drive voltage signal to the drive electrode.

7. The sensing device of claim 6 wherein:

the primary and secondary position sensing means comprise piezoresistors formed respectively on the primary and secondary polysilicon beams.

8. The sensing device of claim 6 wherein:

said means for sensing the primary and secondary resonant frequencies comprises a signal processing means operatively coupled to the primary and secondary oscillating means, for generating an output based upon the primary and secondary position signal frequencies.

9. The sensing device of claim 8 wherein:

the signal processing means includes a first frequency measurement means for generating a first output based on the drive voltage signal applied to the drive electrode of the primary polysilicon beam, a second frequency measurement means for generating a second output based on the drive voltage signal applied to the drive electrode of the secondary polysilicon beam, and a microprocessor receiving the first and second outputs.

10. The sensing device of claim 1 wherein:

said means for sensing the primary and secondary resonant frequencies generates said output representing the primary parameter compensated for the effect of the secondary parameter, based on a ratio of the square of the primary natural resonant frequency to the square of the secondary natural resonant frequency.

11. A sensing device including:

a semiconductor substrate including a flexible region that undergoes flexing in response to variations in a first parameter, and a rigid region adjacent to the flexible region and not flexing in response to said variations in the first parameter;

an elongate primary vibratory element formed of a semiconductor material and having opposite first and second end portions fixed to said flexible region of the substrate for lengthwise extension and contraction of the primary vibratory element responsive to the flexing of the flexible region, said extension and contraction varying a primary natural resonant frequency at which the primary vibratory element tends to oscillate, said primary natural resonant frequency further varying with changes in a second variable condition;

an elongate secondary vibratory element formed of a semiconductor material and having opposite first and second end portions fixed to said rigid region of the substrate for lengthwise extension and contraction of the secondary vibratory element responsive to variations in the second parameter, said extension and contraction varying a secondary natural resonant frequency at which the secondary vibratory element tends to oscillate;

a primary resonant frequency sensing means for sensing the primary natural resonant frequency and generating a primary frequency signal based on the primary resonant frequency;

a secondary frequency sensing means for sensing the secondary natural resonant frequency and for generating a secondary frequency signal based on the secondary resonant frequency;

a means for receiving the primary and secondary frequency signals and for generating an output representing the first variable condition compensated for the effect of the second variable condition, based on said frequency signals.

12. The device of claim 11 wherein:

the first variable condition is a pressure difference between respective first and second pressures on opposite sides of said flexible region of the substrate.

13. The device of claim 11 wherein:

the second variable condition comprises temperature.

14. The device of claim 11 wherein:

the second variable condition comprises static pressure on the substrate.

15. The device of claim 11 wherein:

the primary vibration element and the secondary vibratory element second comprise, respectively, first and second elongate polysilicon beams.

16. The device of claim 11 wherein:

said flexible region of the substrate includes a flexible diaphragm and said region of the substrate includes a substantially rigid peripheral rim surrounding and supporting the diaphragm; and

the first variable condition is a differential between first and second pressures on opposite sides of the diaphragm, and the first flexure element is located along and perpendicular to an edge of the diaphragm.

17. The device of claim 16 wherein:

the secondary vibratory element is mounted along the substantially rigid peripheral rim.

18. The sensing device of claim 11 wherein:

said means for receiving the primary and secondary signals generates said output representing the first variable condition compensated for the effect of the second variable condition, based on a ratio of the square of the primary natural resonant frequency to the square of the secondary natural resonant frequency.

19. The device of claim 11 wherein said means for receiving the primary and secondary frequency signals includes:

a primary oscillating means for oscillating the primary vibratory element relative to the substrate, said primary oscillating means receiving the primary frequency signal and controllably adjusting the frequency at which it oscillates the primary vibratory member toward coincidence with the primary natural resonant frequency in response to variations in the primary frequency signal;

a secondary oscillating means for oscillating the secondary vibratory element relative to the substrate, said secondary oscillating means receiving the secondary frequency signal and controllably adjusting the frequency at which it oscillates the secondary vibratory member toward coincidence with the secondary natural resonant frequency in response to variations in the secondary frequency signal; and

a signal processing means operatively coupled to the primary and secondary oscillating means, for generating an output based upon the primary frequency signal and the secondary frequency signal, said output representing the first variable condition compensated for the effect of the second variable condition.

20. The device of claim 11 wherein:

the substrate includes a proof mass, a substantially rigid peripheral rim surrounding the proof mass, and a plurality of flexible bridges supporting the proof mass relative to the rim and cooperating to provide said flexible region, said bridges flexing to permit movement of the proof mass relative to the rim;

the first variable condition is an acceleration, and the primary vibratory element is located along one of said bridges; and

the second variable condition is temperature, and the secondary vibratory element is mounted along the substantially rigid rim.

21. A sensing device including:

A semiconductor substrate having a flexible region that undergoes flexing in response to changes in a first variable condition, and a rigid region adjacent the flexible region that does not flex in response to the changes in the first variable condition;

an elongate primary vibratory element formed of a semiconductor material and having first and second opposite ends fixed to the flexible region of the substrate for lengthwise extension and contraction of the primary vibratory element responsive to the flexing of the flexible region and responsive to changes in a second variable condition;

an elongate secondary vibratory element formed of a semiconductor material and having opposite first and second end portions fixed to the rigid region of the substrate for lengthwise extension and contraction of the secondary vibratory element responsive to said changes in the second variable condition;

wherein the primary vibratory element and the secondary vibratory element have respective primary and secondary natural resonant frequencies that vary with the lengthwise extension and contraction of the primary and secondary vibratory elements, respectively; and

a means for sensing the primary and secondary natural resonant frequencies and for generating an output representing the first variable condition compensated for the effect of the second variable condition, based on said primary and secondary natural resonant frequencies.

22. The sensing device of claim 21 wherein:

the substrate is formed of silicon, and the primary and secondary vibratory elements comprise polysilicon beams.

23. The sensing device of claim 21 wherein:

the first variable condition is a differential between first and second pressures on opposite sides of the flexible region of the substrate, and the second variable condition is temperature.

24. The sensing device of claim 21 wherein:

the first variable condition is a differential between first and second pressures on opposite sides of the flexible region of the substrate, and the second variable condition is static pressure applied to the substrate.

25. The sensing device of claim 21 wherein:

the substrate further includes a proof mass, and the flexible region includes a plurality of flexible bridges supporting the proof mass relative to the rigid region of the substrate, and wherein the first variable condition is a displacement of the proof mass relative to the rigid region caused by an acceleration of the substrate.