Power tool and mechanism

• US 5,458,206 A
• Filed: 03/04/1994
• Issued: 10/17/1995
• Est. Priority Date: 03/05/1993
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Jones, Richard L., Bourner, Michael D.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US08/206,488
• Time in Patent Office: 592 Days
• Field of Search: 173/48, 173/178, 173/104, 173/109
• US Class Current: 173/178
• CPC Class Codes: B25B 23/14 Arrangement of torque limiters or torque indicators in wrenches or screwdrivers couplings for transmitting rotation or clutches F16D; devices for measuring torque per se G01L
• CPC Class Codes: B25B 23/1405 for impact wrenches or screwdrivers
• CPC Class Codes: B25B 23/141 Mechanical overload release couplings
• CPC Class Codes: B25D 11/106 cam member and cam follower having the same shape B25D11/104 takes precedence
• CPC Class Codes: B25D 16/003 Clutches specially adapted therefor
• CPC Class Codes: B25D 16/006 Mode changers; Mechanisms connected thereto
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools
• CPC Class Codes: F16H 35/10 Arrangements or devices for absorbing overload or preventing damage by overload for screw mechanisms F16H25/2021

Abstract

A power tool has an application mechanism (300) for connection to the output of an epicyclic gearbox provided with a torque control ring. The mechanism has a body (310) journalling a chuck spindle (302). Outside the body is a clutch control arrangement comprising balls (334,336) pressed against the torque control ring by individual springs (330) controlled by a control ring (322) threaded on the body. The mechanism includes a hammer arrangement having rotary and fixed ratchet plates (378,376) and cam ring (308) operable to engage and separate the plates by a lever (360) which projects between the springs (330).

Claims

1. A power tool comprising a housing, a gearbox having an input end capable of being mounted on a motor and an output end adjacent an aperture in the housing, the gearbox being epicyclic and including a torque control ring which, when held stationary with respect to said housing, permits the gearbox to transmit torque and which, when permitted to rotate in the housing, disables torque transmission by the gearbox;

and an application mechanism driven by said gearbox, said mechanism comprises;

a) a substantially cylindrical hollow body;

b) a chuck drive spindle journalled in said body and defining therebetween an annular space;

c) means limiting axial movement of said spindle in said body towards said gearbox;

d) a rotary ratchet plate fixed on said spindle;

e) a facing, rotationally fixed ratchet plate in said body;

f) means to engage said ratchet plates together such that on rotation of the spindle a reciprocating action is imposed thereon, said means to engage including a lever projecting through a slot in said body;

g) resiliently biased, adjustable actuating means mounted on said body to selectively engage said torque control clutch ring, said lever projecting through said actuating means.

2. A power tool as claimed in claim 1 in which said engaging means comprises a cam ring against which said rotationally fixed ratchet plate is pressed, said rotationally fixed ratchet plate and cam ring having facing cams such that, in a first angular position of said cam ring with respect to said rotationally fixed ratchet plate, the rotationally fixed ratchet plate is displaced by said cam ring towards said rotary ratchet plate enabling engagement therebetween.

3. A power tool as claimed in claim 2, said body comprises an end cap, wherein said cam ring is supported against said end cap.

4. A power tool as claimed in claim 3, in which said end cap and cam ring include detent means whereby said cam ring is engaged in one of said first position and a second angular position in which said rotationally fixed ratchet plate is permitted by said cam ring to be displaced away from said rotary ratchet plate preventing engagement therebetween.

5. A power tool as claimed in claim 2, in which said rotationally fixed ratchet plate is pressed towards said cam ring by spring means in the body.

6. A power tool as claimed in claim 1;

in which said actuating means comprises a plurality of elements disposed in bores around said body and pressed by a plurality of springs spaced around an outside of the body, and said lever projects between two of said springs.

7. A power tool as claimed in claim 6, in which said springs are carried by a carrier ring disposed on the body, said carrier ring being axially movable and rotationally locked on said body, a control ring being threaded on said body and actuable to displace axially said carrier ring.

8. A power tool as claimed in claim 6, in which said springs are carried by a carrier ring disposed on the body, said carrier ring being axially movable and rotationally locked on said body, a control ring being threaded on said body and actuable to displace axially said carrier ring, and in which said carrier ring and control ring have a series of mutually engaging detents about respective peripheries thereof to locate the control ring in discrete angular positions with respect to the carrier ring.

9. A power tool as claimed in claim 6, in which said springs and elements correspond in number and each spring acts directly on each element.

10. A power tool as claimed in claim 6, in which said elements are balls.