Charge coupling for electric vehicle

• US 5,458,496 A
• Filed: 07/11/1994
• Issued: 10/17/1995
• Est. Priority Date: 07/12/1993
• Status: Expired due to Fees

• Current Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Original Assignee: Sumitomo Wiring Systems Limited (Sumitomo Corporation)
• Inventors: Tanaka, Tsutomu, Yamada, Shinichi, Saito, Masashi, Miyazaki, Sho, Wakata, Shigekazu, Saijo, Eiji, Itou, Hikaru
• Primary Examiner(s): Paumen, Gary F.
• Application Number:
  US08/273,211
• Time in Patent Office: 463 Days
• Field of Search: 439/34, 439/489, 439/348, 439/152, 439/35
• US Class Current: 439/34
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60L 2270/32 of electricity
• CPC Class Codes: B60L 2270/34 of parts
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/65 involving identification of vehicles or their battery types
• CPC Class Codes: H01R 13/447 Shutter or cover plate
• CPC Class Codes: H01R 13/5213 Covers
• CPC Class Codes: H01R 13/5227 with evacuation of penetrating liquids
• CPC Class Codes: H01R 13/6276 comprising one or more balls engaging in a hole or a groove
• CPC Class Codes: H01R 13/641 by indicating incorrect coupling; by indicating correct or full engagement
• CPC Class Codes: H01R 13/70 with built-in switch
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 2201/26 for vehicles
• CPC Class Codes: H01R 24/20 Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 : Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 : Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing

Abstract

A charge coupling for an electric vehicle wherein conduction is enabled from a power source on the ground to a battery on the electric vehicle when a supply connector connected to the power source is completely fitted to a vehicle inlet installed in the electric vehicle, including means for temporarily locking said supply connector to the vehicle inlet at a half fitting position.

Claims

1. A charge coupling for an electric vehicle wherein conduction is enabled from a power source on the ground to a battery on the electric vehicle when a supply connector connected to said power source is completely fitted to a vehicle inlet installed in the electric vehicle, comprising:

means for temporarily locking said supply connector to said vehicle inlet at a half fitting position; and

means for biasing said supply connector toward the half fitting position when said supply connector is inserted into said vehicle inlet, said locking means being adapted to temporarily maintain said supply connector at said half fitting position when said supply connector is returned by said biasing means,

wherein said locking means are provided on a housing of said vehicle inlet with a ridge extending axially, wherein said ridge is fitted in an engaging groove in said supply connector to guide said supply connector upon inserting said connector into said vehicle inlet, wherein said ridge is provided on its opposite longitudinal sides with guide slots which engage with plunger balls received in said supply connector, wherein said guide slots are provided with recesses on their middle portions which are disposed at said half fitting position on which said supply connector is temporarily locked to said vehicle inlet.

2. A charge coupling according to claim 1, wherein said biasing means include a double cylindrical housing having an inner housing and an outer housing and a compression coil spring disposed in a clearance between said inner and outer housing so that an end of said coil spring elastically contacts an opening edge of said vehicle inlet.

3. A charge coupling according to claim 1, further comprising a flap lid mechanism including a flap lid swingably mounted on an opening end of said vehicle inlet, an elastic member for biasing said flap lid toward an opened position, and means for latching said flap lid at a closed position on said opening end.

4. A charge coupling according to claim 1, wherein said supply connector is provided on its fitting face and an area between terminals with means for diverting water on said fitting face.

5. A charge coupling according to claim 4, wherein said diverting means is a recess or a ridge formed on said fitting face to section said area between said terminals.

6. A charge coupling according to claim 1, wherein a plurality of terminals having a circular cross section are inserted into a plurality of cavities having a circular cross section and provided in said inner housing of said supply connector, respectively, wherein said terminal is provided on its outer periphery with a plurality of lances so that said lances elastically contact with an inner periphery of said cavity to hold said terminal in said cavity coaxially, and wherein a positioning member is fitted in a connecting port of said cavity to be coupled to said vehicle inlet to enclose an end of said terminal.

7. A charge coupling according to claim 6, wherein each positioning member is separately fitted in each cavity.

8. A charge coupling according to claim 6, wherein a plurality of positioning members are formed integrally.

9. A charge coupling according to claim 1, wherein said supply connector is connected to a charger through a charge cable and is provided coaxially in a connector housing with supply terminals, wherein said vehicle inlet is installed on a vehicle body of an electric vehicle and is provided coaxially in an inlet housing with terminals adapted to be coupled to said supply terminals, wherein said locking means are provided circumferentially on a distal end of either said vehicle inlet or said supply connector, wherein said locking means include a spiral groove which extends from a half fitting position of said supply connector relative to said vehicle inlet to a complete fitting position of said supply connector relative to said vehicle inlet and an engageable boss which projects from a distal end of the other one of said vehicle inlet and supply connector and is adapted to detachably engage with said spiral groove, wherein said supply connector is provided on its outer periphery with a handle which assists said supply connector in rotating so that said engageable boss moves in said spiral groove from a beginning end to a terminating end and vice versa, and wherein holding means are provided on either said vehicle inlet or said supply connector and serve to maintain said supply connector at said complete fitting position in said vehicle inlet when said engageable boss reaches the terminating end of said spiral groove.

10. A charge coupling according to claim 1, wherein an end of said supply connector is covered with a protective member.

11. A charge coupling according to claim 10, wherein said supply connector is provided on its outer periphery of the end with an engageable portion and said protective member is made of a rubber material and formed into a crown like shape to be mounted on said engageable portion.

12. A charge coupling according to claim 1, wherein the electric vehicle is provided on its body with an accommodating chamber which is open outwardly to expose said vehicle inlet, and wherein said accommodating chamber is provided on its interior with a draining mechanism including inclined walls.

13. A charge coupling according to claim 12, wherein the interior of said accommodating chamber is covered with a water-repelling layer.

14. A charge coupling according to claim 13, wherein said accommodating chamber is provided on its interior with a water collection groove.

15. A charge coupling according to claim 12, wherein said accommodating chamber is provided with a draining port in the vicinity of an opening edge.

16. A charge coupling according to claim 12, wherein a cover attached to an opening of said accommodating chamber is provided with a heater which heats the interior of the chamber.