Prosthetic device for repair and replacement of fibrous connective tissue

• US 5,458,636 A
• Filed: 07/20/1994
• Issued: 10/17/1995
• Est. Priority Date: 07/20/1994
• Status: Expired due to Fees

• Current Assignee: Usbiomaterials Corporation
• Original Assignee: Usbiomaterials Corporation
• Inventors: Brancato, Donald H.
• Primary Examiner(s): Prebilic, Paul B.
• Application Number:
  US08/277,840
• Time in Patent Office: 454 Days
• Field of Search: 623/11, 623/13, 623/1, 606/151, 606/154, 600/37
• US Class Current: 623/23.72
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2/08 Muscles; Tendons; Ligaments sutures A61B17/04
• CPC Class Codes: A61F 2002/0068 having a special mesh pattern
• CPC Class Codes: Y10S 623/917 Collagen

Abstract

A sterile, surgically implantable prosthetic device for replacement of fibrous connective tissue is disclosed. The invention includes a series of nonabsorbable longitudinal threads that accept longitudinal stresses, and a series of closely spaced, nonabsorbable lateral fibers that spread stresses experienced by various ones of the longitudinal threads to adjacent longitudinal threads. These components in combination substantially enhance durability, and allow the present invention to accommodate multicentered axes of rotation. The invention also preferably includes a bioabsorbable sheet disposed on one side of the nonabsorbable-fiber sheet. This sheet encourages tissue ingrowth and vascularization, and also establishes a barrier around the nonabsorbable components that protects surrounding tissue structures from abrasion and guards the nonabsorbable components against biological degradation.

Claims

1. A replacement device for fibrous connective tissue, the device having a generally tubular form and comprising:

a. a series of nonabsorbable lateral fibers arranged in parallel and spaced apart by a distance adequate to allow cellular ingrowth;

b. a series of nonabsorbable longitudinal threads arranged in parallel and woven through the lateral fibers such that longitudinal force applied along various ones of the threads is partially transmitted, via the fibers, to adjacent threads, the adjacent longitudinal threads being spaced apart by a distance exceeding the distance between the adjacent lateral fibers and projecting beyond the lateral fibers for attachment to an anatomical structure.

2. The device of claim 1 wherein the lateral fibers are spaced at least 300 μ

m apart.

3. The device of claim 1 wherein the fibers form a bounded sheet and the threads extend beyond opposed edges of the sheet.

4. The device of claim 2 wherein the lateral fibers are interwoven with longitudinal threads that are identical to the lateral fibers to form a mesh in which the spacing between lateral fibers is at least 300 μ

m, and the longitudinal threads are interwoven into the mesh with a spacing between threads that exceeds the spacing between lateral fibers.

5. The device of claim 1 wherein adjacent longitudinal threads are woven through the lateral fibers in an alternating pattern.

6. The device of claim 3 further comprising a second, bioabsorbable sheet at least as large as the fiber sheet and disposed on a side thereof.

7. The device of claim 6 wherein the threads are interwoven through the fibers and through the absorbable sheet.

8. The device of claim 6 wherein the device is rolled into a tubular form.

9. The device of claim 8 wherein the tubular device forms a channel between the fibers and the absorbable sheet capable of receiving fibroblasts and vascular tissue.

10. The device of claim 3 wherein the sheet and the threads are fabricated from a synthetic polymer.

11. The device of claim 10 wherein the threads are braided polyester fibers.

12. The device of claim 10 wherein the mesh is coated with a thin layer of bioabsorbable polymer.

13. The device of claim 12 wherein the bioabsorbable polymer comprises at least one material from the group consisting of polyglycolic acid, polylactic acid, polydioxanone, and trimethylene carbonate.

14. The device of claim 1 wherein either the fibers or the threads are fabricated from precipitated collagen.

15. The device of claim 1 wherein both the fibers and the threads are fabricated from precipitated collagen.

16. The device of claim 5 wherein the sheet is fabricated from at least one material from the group consisting of polyglycolic acid, polylactic acid, polydioxanone, and trimethylene carbonate.

17. The device of claim 4 wherein the mesh has a length and a width, the threads being interwoven along the length of the mesh and the ratio of length to width being in excess of 1.

18. The device of claim 6 further comprising a coating of a natural tissue factor on at least one element selected from the group consisting of the fiber sheet, the bioabsorbable sheet and the threads.