Sound absorption laminate

• US 5,459,291 A
• Filed: 04/07/1994
• Issued: 10/17/1995
• Est. Priority Date: 09/29/1992
• Status: Expired due to Term

• Current Assignee: Schuller INternational, Inc. (Berkshire Hathaway Incorporated)
• Original Assignee: Schuller INternational, Inc. (Berkshire Hathaway Incorporated)
• Inventors: Haines, James C., Fay, Ralph M.
• Primary Examiner(s): Dang, Khanh
• Application Number:
  US08/224,600
• Time in Patent Office: 558 Days
• Field of Search: 181/286, 181/290, 181/291, 181/292, 181/293, 181/294, 428/190
• US Class Current: 181/286
• CPC Class Codes: B32B 2262/02 Synthetic macromolecular fibres
• CPC Class Codes: B32B 2262/101 Glass fibres
• CPC Class Codes: B32B 2305/026 Porous
• CPC Class Codes: B32B 2307/56 Damping, energy absorption
• CPC Class Codes: B32B 29/007 next to a foam layer
• CPC Class Codes: B32B 29/02 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 5/18 characterised by features of a layer of foamed material
• CPC Class Codes: B32B 5/22 characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed layer formed of natural mineral fibres or particles next to a foam layer B32B19/047, next to a layer made of particles B32B19/048, or next to a fibrous or filamentary layer B32B19/06; paper layer or cardboard layer next to a paper layer or cardboard layer B32B29/005, next to a foam layer B32B29/007, next to a fibrous or filamentary layer B32B29/02, or next to a particulate layer B32B29/04
• CPC Class Codes: B32B 5/245 another layer next to it being a foam layer
• CPC Class Codes: B32B 5/26 another layer next to it also being fibrous or filamentary relative arrangement of fibres or filaments of different layers B32B5/12
• CPC Class Codes: E04B 1/8409 sheet-shaped
• CPC Class Codes: E04B 2001/8461 layered
• CPC Class Codes: F24F 2013/242 Sound-absorbing material

Abstract

A sound absorption laminate comprises a porous insulation substrate, such as, a thermoplastic glass or polymeric fiber blanket or a foamed polymeric resin sheet and a facing sheet with a high air flow resistance. The facing sheet is adhered to a surface of the porous insulation substrate to augment the acoustical properties of the substrate. With the facing sheet the air flow resistance of the laminate is greater than the air flow resistance of the substrate and the laminate exhibits a higher sound absorption coefficient than the sound absorption coefficient of the substrate. Thus, the laminate exhibits better sound absorption properties than the substrate and is suitable for sound absorption applications for which the substrate alone would not be suitable.

Claims

1. A sound absorption laminate comprising:

a porous insulation substrate;

said porous insulation substrate having an air flow resistance, an acoustic resistance ratio, and a sound absorption coefficient;

said acoustic resistance ratio of said porous insulation substrate being less than an optimum acoustic resistance ratio for said porous insulation substrate to provide optimum sound absorption at a given frequency;

a thin, permeable facing sheet having an air flow resistance;

said thin, permeable facing sheet being adhesively bonded to a surface of said porous insulation substrate to form a sound absorption laminate having an air flow resistance, an acoustic resistance ratio, and a sound absorption coefficient;

the air flow resistance of said sound absorption laminate being greater than the air flow resistance of said porous insulation substrate;

the acoustic resistance ratio of said sound absorption laminate being greater than the acoustic resistance ratio of said porous insulation substrate and no greater than the optimum acoustic resistance ratio for said frequency; and

the sound absorption coefficient of said sound absorption laminate being greater than the sound absorption coefficient of said porous insulation substrate for said frequency.

2. The sound absorption laminate of claim 1, wherein:

said porous insulation substrate comprises thermoplastic fibers.

3. The sound absorption laminate of claim 2, wherein:

said fibers are glass fibers.

4. The sound absorption laminate of claim 2, wherein:

said fibers are thermoplastic polymeric resin fibers.

5. The sound absorption laminate of claim 2, wherein:

said porous insulation substrate has a density ranging up to two pounds per cubic foot and a thickness ranging up to two inches.

6. The sound absorption laminate of claim 1, wherein said substrate has a thickness ranging up to two inches.

7. The sound absorption laminate of claim 1, wherein:

said porous insulation substrate comprises a polymeric foam.