Quartz-based optical fiber with a lens and its manufacturing method

• US 5,459,803 A
• Filed: 02/15/1994
• Issued: 10/17/1995
• Est. Priority Date: 02/18/1993
• Status: Expired due to Term

• Current Assignee: Furukawa Electric Company Limited
• Original Assignee: Furukawa Electric Company Limited
• Inventors: Yamane, Motohiro, Taga, Yoshiharu
• Primary Examiner(s): Ullah, Akm E.
• Assistant Examiner(s): Ngo, John
• Application Number:
  US08/196,578
• Time in Patent Office: 609 Days
• Field of Search: 385/31, 385/33, 385/15, 385/38, 385/88, 385/85, 385/123, 385/141, 385/142, 385/144
• US Class Current: 385/33
• CPC Class Codes: G02B 6/245 Removing protective coverings of light guides before coupling
• CPC Class Codes: G02B 6/2552 reshaping or reforming of light guides for coupling using thermal heating, e.g. tapering, forming of a lens on light guide ends
• CPC Class Codes: G02B 6/4202 for coupling an active element with fibres without intermediate optical elements, e.g. fibres with plane ends, fibres with shaped ends, bundles
• CPC Class Codes: G02B 6/4203 Optical features

Abstract

A quartz-based optical fiber with a lens, wherein a lens shaped in a curved surface is directly formed on an end surface, and its manufacturing method are provided, the quartz-based optical fiber with a lens having a lens section formed by a projecting core shaped in a curved surface on the end surface, the lens section being produced by immersing the end surface section of the quartz-based optical fiber, which consists of a core and a clad having a composition in which the etching speed is higher than that of the core when a hydrofluoric acid solution is applied, in the hydrofluoric acid solution to cause a core shaped in a truncated cone to project from the end surface of said quartz-based optical fiber, then heating and melting the core shaped in the truncated cone and the vicinity thereof, thus changing the truncated cone shape into a curved surface shape.

Claims

1. A quartz-based optical fiber with a lens comprising:

a core which is comprised of a first quartz-based glass,

a clad which surrounds the core, the clad being comprised of a second quartz-based glass,

the first quartz-based glass of the core having a lower etching speed with respect to a hydrofluoric acid etching solution than that of the second quartz-base glass of the clad,

the core forming a lens section with a curved surface projecting from an end surface of the clad, and

said clad being free of any tapered portion, at least one portion of the end surface of the clad being a flat surface and which is perpendicular to an axial length direction of the optical fiber.

2. The quartz-based optical fiber with a lens according to claim 1, wherein said core is made of a pure quartz glass and said clad is made of a quartz-based glass which is a quartz glass doped with a fluorine component and/or a phosphorus component.

3. The quartz-based optical fiber with a lens according to claim 1, wherein said core is made of a glass comprised of a quartz glass doped with a germanium component and said clad is made of a pure quartz glass.

4. The quartz-based optical fiber with a lens according to claim 1, wherein a difference in refractive index between said core and said clad is from 0.3 to 0.4%.

5. The quartz-based optical fiber with a lens according to claim 1, wherein the lens section extends from said curved surface beyond a boundary area between said core and said clad in said end surface.

6. The quartz-based optical fiber with a lens according to claim 5, wherein the effective lens diameter of said lens section is 1.0 or more to 1.5 or less times the diameter of said core.

7. The quartz-based optical fiber with a lens according to claim 1, wherein an outer peripheral section, which consists of a quartz-based glass having a lower etching speed with respect to a hydrofluoric acid solution than that of the second quartz-based glass of the clad, is formed around said clad into one body and said lens section is receded from an end surface of said outer peripheral section.

8. The quartz-based optical fiber with a lens according to claim 7, wherein said outer peripheral section and said core are both made of the same quartz-based glass.

9. The quartz-based optical fiber with a lens according to claim 2, wherein a difference in refractive index between said core and said clad ranges from 0.3 to 0.4%.

10. The quartz-based optical fiber with a lens according to claim 3, wherein a difference in refractive index between said core and said clad ranges from 0.3 to 0.4%.

11. The quartz-based optical fiber with a lens according to claim 5, wherein an outer peripheral section, which consists of a quartz-based glass having a lower etching speed with respect to a hydrofluoric acid solution than that of the second quartz-based glass of the clad, is formed around said clad into one body and said lens section is receded from an end surface of said outer peripheral section.

12. The quartz-based optical fiber with a lens according to claim 11, wherein said outer peripheral section and said core are both made of the same quartz-based glass.

13. The quartz-based optical fiber with a lens according to claim 1, wherein the lens has a diameter which is about one tenth of the diameter of the clad.

14. The quartz-based optical fiber with a lens according to claim 1, wherein the hydrofluoric acid concentration is 10 to 50 mol % and the etching is carried out at a temperature of 20°

to 25°

C. for 30 to 60 minutes.

15. The quartz-based optical fiber with a lens according to claim 1, wherein the lens has an apex angle of 100°

to 120° and

a radius of curvature of a top section thereof of 2 to 10 μ

m.