Flow measurement system including ultrasonic transducers

• US 5,460,047 A
• Filed: 02/28/1995
• Issued: 10/24/1995
• Est. Priority Date: 11/13/1992
• Status: Expired due to Fees

• Current Assignee: Panametrics, Inc. (General Electric Company)
• Original Assignee: Panametrics, Inc. (General Electric Company)
• Inventors: Jacobson, Saul A.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): Ashraf, Nashmiya
• Application Number:
  US08/396,070
• Time in Patent Office: 238 Days
• Field of Search: 73/19.01, 73/19.03, 73/24.01, 73/24.06, 73/597, 73/598, 73/600, 73/599, 73/642, 73/861.18, 73/861.27, 73/861.28, 73/861.31, 73/632 , 73/64.53, 73/64.49, 73/61.75, 73/861.29
• US Class Current: 73/632
• CPC Class Codes: G01F 1/662 Constructional details
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/668 Compensating or correcting for variations in velocity of sound
• CPC Class Codes: G01N 2291/022 Liquids
• CPC Class Codes: G01N 2291/02836 Flow rate, liquid level
• CPC Class Codes: G01N 2291/0421 Longitudinal waves
• CPC Class Codes: G01N 2291/105 two or more emitters, two or more receivers
• CPC Class Codes: G01N 29/024 by measuring propagation velocity or propagation time of acoustic waves
• CPC Class Codes: G01N 29/223 Supports, positioning or alignment in fixed situation mounting transducers per se G10K11/004
• CPC Class Codes: G01N 29/225 Supports, positioning or alignment in moving situation

Abstract

A sensor system includes an ultrasonic transducer head with plural transducing elements. The elements are arranged in pairs with the first one of each pair lying in a first plane and the second one of each pair in a second plane spaced a half wavelength away. For transmission, the two are driven out of phase, while for reception their outputs are combined differentially. By changing the drive frequency the transmitted beam is steered to compensate for changes in transducer alignment, or changes in acoustic path caused by abnormal temperature, pressure or flow velocity. In another embodiment, an assembly has a plurality of transducers aligned along slightly divergent paths. Preferred systems employ an upstream and a downstream transducer assembly, each of which is used to alternately transmit and receive signal energy.

Claims

1. A sensing system for detection of an ultrasonic interrogation signal transmitted through a gaseous fluid to determine a characteristic of the fluid, such sensing system comprising

a receiving sensor including

a body for holding a plurality n of ultrasonic transducer elements, said body being mounted in use to orient each of the transducer elements toward the fluid,

said plurality n of ultrasonic transducer elements mounted in said body, wherein n>

2, each respective element of the n ultrasonic transducer elements having a face for directly coupling energy between said respective element and fluid along an axis of signal propagation,

said transducer elements mounted in the body operating at a frequency having a characteristic ultrasonic wavelength λ

in the fluid, and being arranged in pairs, each element of a pair having its face offset a distance λ

/2 along it axis of propagation from the face of the other element of the pair.

2. A sensing system according to claim 1, further comprising differential combining means for differentially combining signals from both elements of a pair to null noise reaching both elements substantially simultaneously.

3. A sensing system according to claim 1, further comprising a transmitting transducer, said transmitting transducer being oriented in operation to direct sound energy through said fluid at said receiving sensor.

4. A sensing system according to claim 3, wherein said transmitting transducer is driven by an electrical signal to project energy through said fluid, said transmitting transducer including pairs of elements having energy coupling faces offset by λ

/2, and further comprising means for driving one element of a transmitting pair with a signal inverted from a drive signal for the other element of the transmitting pair, thereby producing a substantially plane wavefront from plural elements acting in different planes.

5. A sensing system according to claim 3, wherein the transmitting transducer operates at a frequency of between 10 kHz and 100 kHz.

6. A sensing system according to claim 5, wherein the transmitting transducer operates at a frequency of about 50 kHz.

7. A sensing system according to claim 1, wherein the receiving sensor includes two to four pairs of transducer elements.

8. A sensing system according to claim 1, wherein the receiving sensor couples energy of the fluid through a surface area of less than about seventy-five square centimeters.

9. A sensing system according to claim 1, wherein each transducer element of said plurality of elements includes a diaphragm through which it couples energy into the fluid.

10. A sensing system according to claim 4, wherein said transmitting transducer is identical in construction to said receiving sensor.

11. A sensing system according to claim 1, wherein said body includes a head for holding the transducer elements, and an elongate body extending from the head for projecting the head into a stream of the fluid.

12. A sensing system according to claim 1, wherein the body is made of metal.

13. A sensing system according to claim 3, further comprising means for sweeping a drive frequency of said transmitting transducer to steer energy at said receiving sensor.

14. A sensing system according to claim 1, further comprising means for shrouding said receiving sensor from impact.

15. A sensing system according to claim 1, further comprising means for passively directing cooling air at the body.

16. A sensing system according to claim 1, wherein each pair constitutes a column of a rectangular array, the array having more columns than rows.

17. A sensing system according to claim 16, having two rows.

18. A sensing system according to claim 17, further comprising means for varying a transducer actuation frequency to steer an output or reception beam direction.

19. A sensing system according to claim 3, wherein ones of said elements have coupling faces directed between about two and five degrees from a common direction.

20. An ultrasonic transducer system for gas flow interrogation, such system comprising a body having a surface facing the gas and a plurality ultrasonic of transducing elements extending from the surface toward the gas, each element being oriented by said body to transduce ultrasonic energy directly in said gas along a different axis, offset slightly in direction from a common central axis of said transducing elements, and at least one pair of said elements including a first element and a second element having faces which are positioned offset from each other by a distance along said central axis equal to a half wavelength of said ultrasonic energy in the gas.