Inflator assembly

• US 5,460,406 A
• Filed: 12/13/1993
• Issued: 10/24/1995
• Est. Priority Date: 12/13/1993
• Status: Expired due to Fees

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Faigle, Ernst M.
• Primary Examiner(s): Camby, Richard M.
• Assistant Examiner(s): Ellis, Christopher P.
• Application Number:
  US08/166,210
• Time in Patent Office: 680 Days
• Field of Search: 280/741, 280/740, 280/737, 280/736 R, 222/3, 222/5, 102/530, 102/531
• US Class Current: 280/741
• CPC Class Codes: B60R 21/264 using instantaneous generation of gas, e.g. pyrotechnic B60R21/268 takes precedence

Abstract

An inflator assembly (10) for inflating an inflatable vehicle occupant restraint (12) includes a pressure vessel (14) with a storage chamber (18) containing a combustible mixture of gases. An ignitable material (122), when burning, ignites the combustible mixture of gases in the storage chamber (18). The storage chamber (18) has an axis (61), first and second opposite ends which are spaced from each other a distance along the axis (61), and a substantially circular cross sectional shape at all locations along the axis (61). The storage chamber (18) has a shape such that the ratio of the distance between the opposite ends of the storage chamber (18) to the greatest cross sectional diameter of the storage chamber (18) is within the range of 0.75-1.25.

Claims

1. Apparatus for inflating an inflatable vehicle occupant restraint, said apparatus comprising:

pressure vessel means for defining a storage chamber for containing a combustible mixture of gases, said storage chamber having an axis, first and second opposite ends which are spaced from each other a distance along said axis, and a substantially circular cross sectional shape at all locations along said axis, the ratio of said distance to the greatest cross sectional diameter of said storage chamber being within the range of 0.75-1.25;

a combustible mixture of gases in said storage chamber;

igniter means for igniting said combustible mixture of gases in said storage chamber;

directing means for directing gas to flow from said pressure vessel means into the vehicle occupant restraint; and

actuator means for opening said storage chamber to release said combustible mixture of gases to flow outward from said storage chamber before said combustible mixture of gases is ignited;

said actuator means including said igniter means, said igniter means including an ignitable material which, when burning, emits combustion products for igniting said combustible mixture of gases, said actuator means further including means for igniting said ignitable material and for moving said ignitable material through said combustible mixture of gases in said storage chamber when said ignitable material is burning.

2. Apparatus as defined in claim 1 wherein said actuator means includes a movable container which contains said ignitable material, said actuator means moving said movable container from said first end of said storage chamber to an inner location spaced from said first end when said ignitable material is burning.

3. Apparatus as defined in claim 2 wherein said actuator means moves said movable container into said storage chamber when said ignitable material is burning.

4. Apparatus for inflating an inflatable vehicle occupant restraint, said apparatus comprising:

pressure vessel means for defining a storage chamber for containing a combustible mixture of gases;

a combustible mixture of gases contained under pressure in said storage chamber in an unignited, homogeneous gaseous state, said combustible mixture of gases comprising a primary gas and a combustible gas, said primary gas including an inert gas for inflating the vehicle occupant restraint, said primary gas further including an oxidizer gas for supporting combustion of said combustible gas;

igniter means for igniting said combustible mixture of gases in said storage chamber; and

directing means for directing gas to flow from said pressure vessel means into the vehicle occupant restraint;

said storage chamber having an axis, first and second opposite ends which are spaced from each other a distance along said axis, and a substantially circular cross sectional shape at all locations along said axis, the ratio of said distance to the greatest cross sectional diameter of said storage chamber being within the range of 0.75-1.25, whereby said pressure vessel means promotes combustion of said combustible mixture of gases uniformly throughout the entire volume of said storage chamber.

5. Apparatus as defined in claim 4 wherein said storage chamber has a substantially cylindrical shape with a length between said opposite ends and a substantially constant diameter along said length.

6. Apparatus as defined in claim 5 wherein said length is substantially equal to said diameter.

7. Apparatus as defined in claim 4 wherein the diameter of said storage chamber varies continuously along said axis between said opposite ends.

8. Apparatus as defined in claim 7 wherein said storage chamber is shaped substantially as a sphere, said distance between said opposite ends of said storage chamber thus being equal to the diameter of said sphere.

9. Apparatus as defined in claim 4 further including actuator means for opening said storage chamber to release said combustible mixture of gases to flow outward from said storage chamber toward said directing means before said combustible mixture of gases is ignited.

10. Apparatus as defined in claim 4 wherein said igniter means includes a solid ignitable material which, when burning, emits combustion products for igniting said combustible mixture of gases, said apparatus further including actuator means for igniting said ignitable material and for moving said ignitable material through said combustible mixture of gases in said storage chamber when said ignitable material is burning.

11. Apparatus as defined in claim 10 wherein said actuator means includes a movable container which contains said ignitable material, said actuator means moving said movable container within said storage chamber when said ignitable material is burning.

12. Apparatus as defined in claim 11 wherein said actuator means moves said movable container into said storage chamber when said ignitable material is burning.

13. Apparatus as defined in claim 4 further comprising sensing means for sensing the occurrence of vehicle deceleration of at least a predetermined magnitude indicative of a vehicle collision, said igniter means being responsive to said sensing means.