Multi-frequency ultrasound therapy systems and methods

• US 5,460,595 A
• Filed: 06/01/1993
• Issued: 10/24/1995
• Est. Priority Date: 06/01/1993
• Status: Expired due to Term

• Current Assignee: Dynatronics Laser Corporation
• Original Assignee: Dynatronics Laser Corporation
• Inventors: Hall, Duane O., Selfridge, Alan R.
• Primary Examiner(s): ZELE, KRISTA MICHELLE
• Application Number:
  US08/070,533
• Time in Patent Office: 875 Days
• Field of Search: 601/2, 128/660.01, 607/97, 310/314-320, 604/22, 73/579
• US Class Current: 601/2
• CPC Class Codes: A61B 8/546 involving monitoring or regulation of device temperature
• CPC Class Codes: A61H 23/0245 with ultrasonic transducers, e.g. piezoelectric
• CPC Class Codes: A61N 2007/0073 using multiple frequencies
• CPC Class Codes: A61N 7/00 Ultrasound therapy lithotripsy A61B17/22, A61B17/225; massage using supersonic vibration A61H23/00 ; using ultrasound for introducing media into the body A61M37/0092
• CPC Class Codes: B06B 1/0276 with simultaneous generation, e.g. with modulation, harmonics

Abstract

An ultrasound therapy system and method for providing therapeutic treatment to tissues using multiple, user-selectable frequencies generated from a single applicator sound head. The multi-frequency ultrasound therapy system and method includes a generator/control unit having a microprocessor for controlling and monitoring the generation and output of ultrasonic energy. A precision oscillator is connected to the microprocessor, and wave shaping circuitry is also provided to generate a wave-form for amplification by an output amplifier. The amplified high frequency wave-form is supplied to and drives an applicator sound head at an appropriate frequency for producing the desired therapeutic ultrasonic waves for treatment. Bonded to a cup member and positioned within the applicator sound head is a transducer crystal which converts high frequency wave-forms into mechanical (acoustic) vibrations, thus producing thermal energy in the form of heat for penetration into tissues under treatment. Both the transducer crystal and the applicator cup are designed with the capability of providing at least three different output frequencies from a single applicator sound head, while supplying three different penetration depths for treating a patient'"'"'s tissues.

Claims

1. A multi-frequency ultrasound therapy device, comprising:

a generator/control unit, comprising;

means for generating a wave-form at multiple frequencies;

means for controlling and monitoring a generation and output of said wave-form at any one selected frequency of said multiple frequencies, said controlling and monitoring means operably interfacing with said generating means; and

means for amplifying the generated wave-form;

an applicator sound head operably coupled to the generator/control unit;

means associated with said amplifying means for supplying the amplified wave-form to the applicator sound head as electrical signals; and

means associated with the applicator sound head for converting said electrical signals into multi-frequency ultrasound waves, said converting means in association with said applicator sound head for operating at a first desired resonant frequency, a second desired resonant frequency and a third desired resonant frequency.

2. A multi-frequency ultrasound therapy device as defined in claim 1 wherein the means for controlling and monitoring the generation and output of said wave-form comprises a microprocessor.

3. A multi-frequency ultrasound therapy device as defined in claim 1 wherein the means for generating said wave-form at multiple frequencies comprises a precision oscillator.

4. A multi-frequency ultrasound therapy device as defined in claim 3, further comprising wave shaping circuitry and wherein the precision oscillator provides an output to said wave shaping circuitry.

5. A multi-frequency ultrasound therapy device as defined in claim 1 wherein the means for amplifying the generated wave-form comprises at least one output amplifier.

6. A multi-frequency ultrasound therapy device as defined in claim 1 further comprising a thermistor which monitors an operating temperature of the applicator sound head and disables the means for generating a wave-form at multiple frequencies when the operating temperature of the applicator sound head exceeds a pre-set safety level.

7. A multi-frequency ultrasound therapy device as defined in claim 1 further comprising at least two electrodes having an electrical lead connection from the generator/control unit, said electrodes operably connected to said converting means.

8. A multi-frequency ultrasound therapy device as defined in claim 1 wherein said converting means comprises a crystal transducer formed of a ceramic material and bonded to an applicator member disposed with the applicator sound head.

9. A multi-frequency ultrasound therapy device as defined in claim 8 wherein said crystal transducer further comprises a natural resonance frequency at approximately 2 Mhz.

10. A multi-frequency ultrasound therapy device as defined in claim 8 wherein the ceramic crystal transducer is formed so as to be one-half wavelength thick at approximately 2 MHz.

11. A multi-frequency ultrasound therapy device as defined in claim 8 wherein the applicator member is formed of an aluminum alloy.

12. A multi-frequency ultrasound therapy device as defined in claim 8 wherein the applicator member is formed so as to have a natural resonance frequency at approximately 2 MHz.

13. A multi-frequency ultrasound therapy device as defined in claim 1 wherein the applicator sound head provides said first desired resonant frequency at approximately 2 MHz, said second desired resonant frequency at approximately 1 MHz and said third desired resonant frequency at approximately 3 MHz.

14. A multi-frequency ultrasound therapy device as defined in claim 1 wherein said converting means comprises a crystal transducer and an aluminum alloy applicator member being fabricated to thickness and flatness tolerances of 0.0005 inch (0.01270 mm).

15. A multi-frequency ultrasound therapy device as defined in claim 14 wherein the crystal transducer and the aluminum alloy applicator member further comprises a fixation bond formed therebetween having a near zero thickness.

16. A multi-frequency ultrasound therapy device as defined in claim 1 wherein said applicator sound head produces said first, second, and third resonant frequencies at approximately 1 MHz, 2 MHz and 3 MHz, respectively to facilitate three different depths of tissue penetration.

17. A multi-frequency ultrasound therapy device comprising:

a generator/control unit, comprising;

a precision oscillator having wave shaping circuitry for generating a wave-form at multiple frequencies;

a microprocessor for controlling and monitoring a generation and output of said wave-form at any one selected frequency of said multiple frequencies, said microprocessor operably interfacing with said precision oscillator; and

at least one output amplifier for amplifying the generated wave-form;

an applicator sound head operably coupled to said generator/control unit;

means associated with said output amplifier for supplying the amplified wave-form to the applicator sound head as electrical signals;

a thermistor interfaced with the microprocessor for monitoring an operating temperature of the applicator sound head and disabling the precision oscillator when the operating temperature of the applicator sound head exceeds a safety level;

at least two electrodes having an electrical connection leading from the generator/control unit;

an aluminum alloy applicator member;

a crystal transducer formed of a ceramic and bonded to said applicator member, the crystal transducer being operably coupled to said electrodes for converting said electrical signals into multi-frequency ultrasound waves, the crystal transducer and the applicator member in association with the applicator sound head for operating at a first desired resonant frequency, a second desired resonant frequency and a third desired resonant frequency.

18. A multi-frequency ultrasound therapy device as defined in claim 17 wherein the crystal transducer and the applicator member, in combination, provides said first desired resonant frequency at approximately 2 MHz, said second desired resonant frequency at approximately 1 MHz and said third desired resonant frequency at approximately 3 MHz to facilitate at least three different depths of tissue penetration.

19. A multi-frequency ultrasound therapy device as defined in claim 17 wherein the crystal transducer and the applicator member are fabricated to thickness and flatness tolerances of 0.0005 inch (0.01270 mm).

20. A method for calibrating a multi-frequency sound head, the method comprising the steps of:

obtaining an applicator sound head having a transducer providing a natural resonance at a first desired frequency, with additional resonances at a second desired frequency and a third desired frequency;

scanning the applicator sound head at a first temperature through at least three output frequencies;

determining a specific driving frequency of maximum efficiency at each of said output frequencies;

calculating an impedance of the applicator sound head from detected output voltage and current at each of said output frequencies;

scanning the applicator sound head at a second temperature being higher than the first temperature;

detecting a change in said driving frequency of maximum efficiency at each of said scanned output frequencies;

storing for each of said three output frequencies the head impedance and the driving frequency change;

generating a multi-frequency wave-form;

amplifying said multi-frequency wave-form;

delivering the amplified multi-frequency wave-form to the applicator sound head as high-frequency electrical signals;

converting the high-frequency electrical signals into ultrasonic waves;

monitoring the temperature and output current of the applicator sound head; and

calibrating the driving frequency to maintain a level of optimum ultrasonic output.