Sealed zinc secondary battery and zinc electrode therefor

• US 5,460,899 A
• Filed: 08/18/1994
• Issued: 10/24/1995
• Est. Priority Date: 08/18/1994
• Status: Expired due to Fees

• Current Assignee: Evercel, Inc.
• Original Assignee: Energy Research Corporation
• Inventors: Charkey, Allen
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US08/292,614
• Time in Patent Office: 432 Days
• Field of Search: 429/229, 429/231, 429/222, 429/223, 429/224, 429/206, 429/136, 429/245, 429/57, 429/59
• US Class Current: 429/59
• CPC Class Codes: H01M 10/24 Alkaline accumulators
• CPC Class Codes: H01M 10/34 Gastight accumulators
• CPC Class Codes: H01M 4/244 Zinc electrodes
• CPC Class Codes: H01M 4/48 of inorganic oxides or hydroxides
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A zinc negative electrode comprising a zinc active material, Ca(OH)₂ and a conductive matrix including a metallic oxide which is more electropositive than zinc. The zinc negative electrode is incorporated into a zinc secondary battery having an electrolyte whose electrolyte constituent is a low percentage of the electrolyte. The zinc negative electrode is split into electrode assemblies separated by a porous hydrophobic element.

Claims

1. Apparatus comprising:

at least one zinc negative electrode, said zinc negative electrode including;

a zinc active material;

Ca(OH)₂ material present in an amount in the range of 15-40 percent of the weight of said zinc negative electrode; and

a conductive matrix including a metallic oxide material which is more electropositive than zinc, which is one of PbO, Bi₂ O₃, CdO, Ga₂ O₃ and Tl₂ O₃, and which is present in an amount in the range of 5-20 percent of the weight of said zinc negative electrode;

said zinc negative electrode further including a porous hydrophobic element and being formed by first and second electrode assemblies with said porous hydrophobic element disposed therebetween, each of said first and second electrode assemblies comprising;

an active element containing a part of said zinc active material, Ca(OH)₂ material and metallic oxide material;

a current collector element having a first face abutting said active element; and

a gas recombination catalytic element containing a metallic oxide which is more electro-positive than zinc and has a chemical or electrochemical affinity for oxygen, said gas recombination catalytic element abutting a second face of said current collector element and abutting said porous hydrophobic element;

an electrolyte containing an electrolyte constituent which is 5-20 percent of the weight of said electrolyte;

at least one positive electrode; and

a container in which is disposed each said zinc negative electrode, each said positive electrode and said electrolyte.

2. Apparatus in accordance with claim 1 wherein:

said one zinc negative electrode further comprises a separator element enveloping said first and second electrode assemblies and said porous hydrophobic element.

3. Apparatus in accordance with claim 2 wherein:

said current collector element comprises a copper foil plated with silver;

said metallic oxide of said gas recombination catalytic element comprises CdO; and

said active element and said gas recombination catalytic element each further comprise PTFE.

4. Apparatus in accordance with claim 1 wherein:

said porous hydrophobic element comprises teflon.

5. Apparatus in accordance with claim 1 wherein:

said container is sealed.

6. Apparatus in accordance with claim 1 wherein:

said one positive electrode comprises one of Ni(OH)₂ material and MnO₂ material.

7. Apparatus in accordance with claim 1 wherein:

said positive and negative electrodes are disposed in an interleaved manner in said container.

8. Apparatus in accordance with claim 1 wherein:

each of said electrode assemblies contains one-half of said zinc active material, Ca(OH)₂ material and metallic oxide material in weight percent of said zinc negative electrode.

9. Apparatus comprising:

at least one zinc negative electrode, said zinc negative electrode including;

a zinc-active material;

a Ca(OH)₂ material; and

a conductive matrix including a metallic oxide which is more electropositive than zinc;

said zinc negative electrode further including a porous hydrophobic element and being formed by first and second electrode assemblies with said porous hydrophobic element disposed therebetween, each of said first and second electrode assemblies comprising;

an active element containing part of said zinc active material, Ca(OH)₂ material and metallic oxide material;

a current collector element having a first face abutting said active element; and

a gas recombination catalytic element containing a metallic oxide which is more electro-positive than zinc and has a chemical or electrochemical affinity for oxygen, said gas recombination catalytic element abutting a second face of said current collector element and abutting said porous hydrophobic element;

an electrolyte;

at least one positive electrode;

and a container in which is disposed each said zinc negative electrode, each said positive electrode and said electrolyte.

10. Apparatus in accordance with claim 9 wherein:

said electrolyte contains an electrolyte constituent which is 5-20 percent of the weight of said electrolyte.

11. Apparatus in accordance with claim 10 wherein:

said electrolyte is KOH.

12. Apparatus in accordance with claim 9 wherein:

said container is sealed.

13. Apparatus in accordance with claim 9 wherein:

said one zinc negative electrode further comprises a separator element enveloping said first and second electrode assemblies and said porous hydrophobic element.

14. Apparatus in accordance with claim 13 wherein:

said current collector element comprises a copper foil plated with silver;

said metallic oxide of said gas recombination element comprises CdO; and

said active element and said gas recombination catalytic element each further comprise PTFE.

15. Apparatus comprising:

at least one zinc negative electrode, said zinc negative electrode including;

a zinc-active material;

a Ca(OH)₂ material; and

a conductive matrix including a metallic oxide which is more electropositive than zinc;

said zinc negative electrode further including a porous hydrophobic element and being formed by first and second electrode assemblies with said porous hydrophobic element disposed therebetween, each of said first and second electrode assemblies comprising;

an active element containing a part of said zinc active material, Ca(OH)₂ material and metallic oxide material;

a current collector element having a first face abutting said active element; and

a gas recombination catalytic element containing a metallic oxide which is more electro-positive than zinc and has a chemical or electrochemical affinity for oxygen, said gas recombination catalytic element abutting a second face of said current collector element and abutting said porous hydrophobic element;

and at least one positive electrode.

16. Apparatus comprising:

at least one zinc negative electrode, said zinc negative electrode including;

a zinc-active material;

a Ca(OH)₂ material; and

a conductive matrix including a metallic oxide which is more electropositive than zinc;

said zinc negative electrode further including a porous hydrophobic element and being formed by first and second electrode assemblies with said porous hydrophobic element disposed therebetween, each of said first and second electrode assemblies comprising;

an active element containing a part of said zinc active material, Ca(OH)₂ material and metallic oxide material;

a current collector element having a first face abutting said active element; and

a gas recombination catalytic element containing a metallic oxide which is more electro-positive than zinc and has a chemical or electrochemical affinity for oxygen, said gas recombination catalytic element abutting a second face of said current collector element and abutting said porous hydrophobic element;

at least one positive electrode; and

a container in which is disposed each said zinc negative electrode and each said positive electrode.

17. Apparatus in accordance with claim 16 wherein:

said container is sealed.

18. Apparatus in accordance with claim 16 wherein:

each zinc negative electrode further comprises a separator element enveloping said first and second electrode assemblies and said porous hydrophobic element.

19. Apparatus in accordance with claim 18 wherein:

said current collector element comprises a copper foil plated with silver;

said metallic oxide of said gas recombination catalytic element comprises CdO; and

said active element and said gas recombination catalytic element each further comprise PTFE.

20. Apparatus comprising:

at least one zinc negative electrode, said zinc negative electrode including;

a zinc-active material;

a Ca(OH)₂ material; and

a conductive matrix including a metallic oxide which is more electropositive than zinc;

said zinc negative electrode further including a porous hydrophobic element and being formed by first and second electrode assemblies with said porous hydrophobic element disposed therebetween, each said first and second electrode assemblies comprising an active element containing a part of said zinc active material, Ca(OH)₂ material and metallic oxide material;

a current collector element having a first face abutting said active element; and

a gas recombination catalytic element containing a metallic oxide which is more electropositive than zinc and has a chemical or electrochemical affinity for oxygen, said gas recombination catalytic element abutting a second face of said current collector element and said porous hydrophobic element.

21. Apparatus in accordance with claim 20 wherein:

said metallic oxide layer has a chemical or electrochemical affinity for reacting with oxygen.

22. Apparatus in accordance with claim 20 wherein:

said positive electrode comprises one of Ni(OH)₂ material and MnO₂ material.

23. Apparatus in accordance with claim 20 wherein:

said one zinc negative electrode further comprises a separator element enveloping said first and second electrode assemblies and said porous hydrophobic element.

24. Apparatus in accordance with claim 23 wherein:

said current collector element comprises a copper foil plated with silver;

said metallic oxide of said gas recombination catalytic element comprises CdO; and

said active element and said gas recombination catalytic element each further comprise PTFE.

25. Apparatus in accordance with claim 20 wherein:

each of said electrode assemblies contains one-half of said zinc active material, Ca(OH)₂ material and metallic oxide material in weight percent of said zinc negative electrode.

26. Apparatus in accordance with claim 20 wherein:

said metallic oxide material of said active element of each electrode assembly is one of PbO, Bi₂ O₃, CdO, Ga₂ O₃ and Tl₂ O₃.

27. Apparatus in accordance with claim 20 wherein:

said Ca(OH)₂ material is in the range of 15-40 percent of the weight of said zinc negative electrode;

and said metallic oxide material of said active elements of said electrode assemblies is in the range of 5-20 percent of the weight of said zinc negative electrode.

28. Apparatus in accordance with claim 27 wherein:

said metallic oxide material of said active element of each electrode assembly is one of PbO, Bi₂ O₃, CdO, Ga₂ O₃ and Tl₂ O₃.