Reinforced exterior siding

• US 5,461,839 A
• Filed: 12/22/1993
• Issued: 10/31/1995
• Est. Priority Date: 12/22/1993
• Status: Expired due to Term

• Current Assignee: CertainTeed Corp. (Compagnie de Saint-Gobain SA)
• Original Assignee: CertainTeed Corp. (Compagnie De Saint-Gobain)
• Inventors: Beck, David H.
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): SMITH, CREIGHTON H
• Application Number:
  US08/171,726
• Time in Patent Office: 678 Days
• Field of Search: 52/519, 52/520, 52/521, 52/532, 52/748, 52/747, 52/746, 52/522, 52/523, 52/524, 52/525, 52/526, 52/527, 52/541, 52/544, 52/545, 52/546
• US Class Current: 52/519
• CPC Class Codes: B29C 48/00 Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor extrusion blow-moulding B29C49/04
• CPC Class Codes: B29C 48/07 Flat, e.g. panels
• CPC Class Codes: B29C 48/12 Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
• CPC Class Codes: E04F 13/18 of organic plastics with or without reinforcements or filling materials of plastic-bound fibres or chips E04F13/16 or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles E04F13/0864 takes precedence

Abstract

Exterior finishing panels are provided which contain an elongated, thermoplastic sheet which is supported by a rigid support member disposed along a portion of the length of the sheet. The rigid support member has a flexural modulus which is significantly greater than the modulus of the thermoplastic sheet, so as to support the panel during handling and installation. The panels of this invention will be more kink-resistant, and will ride uneven walls better to present a flatter-looking finished wall surface. These panels are also capable of being worked with ordinary hand tools, such as a standard wood saw made of steel or carbide.

Claims

1. An exterior finishing panel, comprising an elongated thermoplastic sheet including an outwardly-facing surface having an aesthetic appearance and an inwardly-facing surface;

a relatively rigid rod disposed along a portion of a length of said thermoplastic sheet, said rod having a flexural modulus substantially greater than a flexural modulus of said thermoplastic sheet;

said elongated thermoplastic sheet comprising a plurality of rectangular sheathing sections having lateral marginal flanges;

wherein said rod comprises an extruded reinforced thermoplastic.

2. The exterior finishing panel of claim 1, wherein said elongated thermoplastic sheet comprises a polyvinyl chloride extrusion including a plurality of simulated board members.

3. The exterior finishing panel of claim 2, wherein said rigid support member comprises a material that can be sawed by a standard steel saw blade.

4. The exterior finishing panel of claim 3, wherein said rigid support member comprises a plastic resin.

5. The exterior finishing panel of claim 1, wherein said elongated thermoplastic sheet comprises hook-and-groove fastening means for permitting said thermoplastic sheet to be joined in overlapping fashion to an adjoining panel.

6. The exterior finishing panel of claim 5, wherein said rigid support member is located proximate to said hook-and-groove fastening means.

7. The exterior finishing panel of claim 1, wherein said rigid support member comprises a reinforcing tape adhered along said surface of said thermoplastic sheet.

8. The exterior finishing panel of claim 1, wherein said rigid support member is integrally located between said outwardly facing surface and said inwardly-facing surface of said thermoplastic sheet.

9. An exterior finishing panel, comprising an elongated thermoplastic sheet including an outwardly-facing surface having an aesthetic appearance and an inwardly-facing surface;

a relatively rigid rod disposed along a portion of a length of said thermoplastic sheet, said rod having a flexural modulus substantially greater than a flexural modulus of said thermoplastic sheet;

wherein said relatively rigid rod is inserted into a longitudinal aperture located along said elongated thermoplastic sheet.

10. An exterior siding panel, comprising:

a plurality of elongated, simulated board members formed in an extruded sheet containing a rigid polyvinyl chloride resin;

hook-and-groove fastening means for permitting said siding panel to be joined in overlapping fashion to an adjoining panel; and

a rigid support member comprising a flexural modulus of at least about 50% greater than a flexural modulus of said rigid polyvinyl chloride resin and comprising a polymer-matrix-composite which can be sawed with a standard steel saw blade.

11. The exterior siding panel of claim 10, wherein said rigid support member comprises a flexural modulus of at least about 1 ×

10⁶ psi.

12. The exterior siding panel of claim 10, wherein said hook-and-groove fastening means comprises a lateral marginal hook-like lip.

13. The exterior siding panel of claim 10, wherein said rigid support member comprises a reinforced polymer-matrix-composite.

14. The exterior siding panel or claim 10, wherein said rigid polyvinyl chloride contains one or more additives for improving its strength or weatherability.

15. An exterior siding panel, comprising:

a plurality of elongated, simulated board members formed in an extruded sheet containing a rigid polyvinyl chloride;

hook-and-groove fastening means for permitting said siding panel to be joined in overlapping fashion to an adjoining panel; and

a rigid support member comprising a polymer-matrix-composite having a stiffness greater than said rigid polyvinyl chloride;

said polymer matrix composite capable of being sawed with a standard steel saw blade.

16. The exterior siding panel of claim 15, wherein said polymer-matrix-composite comprises boron, graphite, glass, or aramid reinforcement fibers.

17. The exterior siding panel of claim 15, wherein said panel comprises a plurality of rectangular sheathing sections having lateral marginal flanges.

18. The exterior siding panel of claim 15, wherein said polymer-matrix-composite is co-extruded with said extruded sheet.

19. The exterior siding panel of claim 15, wherein said polymer-matrix-composite comprises a pultrusion.

20. The method of installing exterior siding, comprising:

providing an elongated, thermoplastic sheet of exterior siding material including an outwardly-facing surface having an aesthetic appearance, and an inwardly-facing surface; and

a relatively rigid reinforced thermoplastic rod disposed along a portion of a length of said thermoplastic sheet, said relatively rigid rod having a significantly greater flexural modulus than said thermoplastic sheet, and

fastening said thermoplastic sheet to an exterior surface of a building, whereby said relatively rigid reinforced thermoplastic rod permits said thermoplastic sheet to float across a plurality of irregularities on said exterior surface.