Arrangement for driving a warp beam

• US 5,461,881 A
• Filed: 08/22/1994
• Issued: 10/31/1995
• Est. Priority Date: 08/27/1993
• Status: Expired due to Fees

• Current Assignee: KARL Mayer Textilmaschinenfabrik GmbH (Karl Mayer Verwaltungsgesellschaft mbH)
• Original Assignee: KARL Mayer Textilmaschinenfabrik GmbH (Karl Mayer Verwaltungsgesellschaft mbH)
• Inventors: Kirchner, Joachim, Handel, Ulrich
• Primary Examiner(s): CALVERT, JOHN JAMES
• Application Number:
  US08/293,701
• Time in Patent Office: 435 Days
• Field of Search: 66/210, 66/212, 28/193, 28/194, 139/100, 139/105, 139/35.5 R, 242/420.5, 242/563, 242/564, 242/36
• US Class Current: 66/210
• CPC Class Codes: D03D 49/10 Driving the warp beam to let the warp off
• CPC Class Codes: D04B 27/22 electrically controlled

Abstract

An arrangement for driving a warp beam employs a stepless adjustable drive (7) whose coupling element (8) is displaced by a setting member (11). The setting member (11) is controlled-by a computer (10) which provides an input arrangement (17) for the take-up of data of a predetermined thread provision (F); as well as data on the machine, the stepless adjustable drive (7) and the beam (3). The data includes a wind variable size (actual wind number w_a), and data characterizing the actual wind circumference (U_a). The computer has a calculating segment (18) and an output (19). With such an arrangement, the coupling element (8) can be brought into the correct target position, even before the start of the machine. The computing means can also serve as part of the control arrangement during the running of the machine.

Claims

1. Arrangement for driving a warp beam from a main shaft of a machine via a stepless adjustable drive having a displaceable coupling element for controlling step-up in said stepless adjustable drive, comprising:

a setting means for displacing the coupling element in a direction for maintaining a predetermined thread provision rate, the setting means comprising;

(a) a setting member having a control input and adapted to adjust said coupling element, said setting member being operable to adjust said coupling element in response to signals applied to said control input, and (b) a computing means including;

(i) an input arrangement for receiving data signifying a prescribed thread provision rate as well as predetermined operating parameters of the machine, the stepless adjustable drive and the beam, which include a winding variable related to actual wind diameter, and (ii) a calculating segment for calculating the desired position of the coupling element from values received by said input arrangement to produce a signal output signifying an appropriate position signal for the setting member, said computing means being coupled to said setting member to apply said signal output to said control input.

2. Arrangement in accordance with claim 1, wherein the computing means and setting member are operable to set the coupling element to the desired position, calculated when the machine is at rest.

3. Arrangement in accordance with claim 1 comprising:

sensor means for automatically determining the wind variable and providing the wind variable to said computing means, the computing means being coupled and responsive to said sensor means, said computing means being operable together with said setting member, during operation of the machine, to adjust the coupling element toward the desired position, calculated in dependence upon changes in the wind variable.

4. Arrangement in accordance with claim 2 comprising:

measuring means for automatically determining and providing a run variable signifying actual thread speed, the computing means being coupled and responsive to said measuring means, said computing means being operable together with said setting member, during operation of the machine, to adjust the coupling element in dependence upon deviation of the run variable from a target value.

5. Arrangement in accordance with claim 1 wherein the setting member comprises:

an electrical stepping motor, the position signal being a step signal.

6. Arrangement in accordance with claim 3 wherein the setting member comprises:

an electrical stepping motor, the position signal being a step signal.

7. Arrangement in accordance with claim 6 wherein said coupling element is operable to be driven to a reference point, said computing means having an adjusting routine for running the setting motor to drive the coupling element up to the reference point before bringing the coupling element to the target position.

8. Arrangement according to claim 1 comprising:

gearing serially coupled with the main shaft and the stepless adjustable drive, the input arrangement has means for receiving as predetermined operating parameters of the machine, data signifying the step-ups of the gearing.

9. Arrangement according to claim 2 comprising:

gearing serially coupled with the main shaft and the stepless adjustable drive, the input arrangement has means for receiving as predetermined operating parameters of the machine, data signifying the step-ups of the gearing.

10. Arrangement according to claim 3 comprising:

gearing serially coupled with the main shaft and the stepless adjustable drive, the input arrangement has means for receiving as predetermined operating parameters of the machine, data signifying the step-ups of the gearing.

11. Arrangement in accordance with claim 5, wherein the input arrangement has means for receiving as predetermined operating parameters of the stepless adjustable drive, data signifying maximal step-up, minimal step-up, and the total number of increments for stepping between the maximal and the minimal step-up.

12. Arrangement in accordance with claim 7 wherein the input arrangement has means for receiving as predetermined operating parameters of the stepless adjustable drive, data signifying maximal step-up, minimal step-up, and the total number of increments for stepping between the maximal and the minimal step-up.

13. Arrangement in accordance with claim 11 wherein the computing means has a gauging routine for automatically measuring and inputting the maximal and the minimal step-ups as well as the total number of increments for stepping between the maximal and the minimal step-up.

14. Arrangement in accordance with claim 1, wherein the input arrangement has means for receiving as predetermined operating parameters of the beam, data signifying the beam'"'"'s:

inner circumference, outer circumference, maximum number of windings, and actual number of windings.

15. Arrangement in accordance with claim 3, wherein the input arrangement has means for receiving as predetermined operating parameters of the beam, data signifying the beam'"'"'s:

inner circumference, outer circumference, maximum number of windings, and actual number of windings.

16. Arrangement in accordance with claim 4, wherein the input arrangement has means for receiving as predetermined operating parameters of the beam, data signifying the beam'"'"'s:

inner circumference, outer circumference, maximum number of windings, and actual number of windings.

17. Arrangement in accordance with claim 11, wherein the input arrangement has means for receiving as predetermined operating parameters of the beam, data signifying the beam'"'"'s:

inner circumference, outer circumference, maximum number of windings, and actual number of windings.

18. Arrangement in accordance with claim 13 wherein the input arrangement has means for receiving as predetermined operating parameters of the beam, data signifying the beam'"'"'s:

inner circumference, outer circumference, maximum number of windings, and actual number of windings.

19. Arrangement in accordance with claim 15 the sensor means is coupled to said beam for providing a pulse with each revolution of the beam for the purpose of automatically updating in said input arrangement the actual number of windings.

20. Arrangement in accordance with claim 1, wherein the computing means has, based upon the prescribed thread provision rate, a suggestion routine for (a) indicating appropriate step up data of the machine, and (b) calculating and indicating permissible variations of actual thread provision rate.

21. Arrangement in accordance with claim 3 wherein the computing means has, based upon the prescribed thread provision rate, a suggestion routine for (a) indicating appropriate step up data of the machine, and (b) calculating and indicating permissible variations of actual thread provision rate.

22. Arrangement in accordance with claim 7 wherein the computing means has, based upon the prescribed thread provision rate, a suggestion routine for (a) indicating appropriate step up data of the machine, and (b) calculating and indicating permissible variations of actual thread provision rate.