Automatic drive control system for a bulldozer

• US 5,462,122 A
• Filed: 06/24/1994
• Issued: 10/31/1995
• Est. Priority Date: 07/08/1993
• Status: Expired due to Term

• Current Assignee: Kabushiki Kaisha Komatsu Seisakusho (Komatsu Ltd.)
• Original Assignee: Kabushiki Kaisha Komatsu Seisakusho (Komatsu Ltd.)
• Inventors: Yamamoto, Shigeru, Nakata, Kazushi, Nishita, Satoru, Matsushita, Shigenori, Zhang, Shu H.
• Primary Examiner(s): Reese, Randolph A.
• Assistant Examiner(s): PEZZUTO, ROBERT ERIC
• Application Number:
  US08/265,720
• Time in Patent Office: 494 Days
• Field of Search: 37/301, 37/236, 37/403, 172/1, 172/2, 172/3, 172/4, 172/4.5, 172/7, 172/40, 172/777, 172/812, 172/815, 172/821, 172/826, 172/831, 180/6.48, 180/24.12, 180/308, 180/333, 364/424.07, 364/424.1, 364/138, 364/468
• US Class Current: 172/2
• CPC Class Codes: E02F 3/842 using electromagnetic, optical or photoelectric beams, e.g. laser beams
• CPC Class Codes: F16H 61/0213 characterised by the method for generating shift signals

Abstract

An automatic drive control system for a bulldozer comprising a digging start detector for detecting that the bulldozer is in a digging start position, a digging end detector for detecting that the bulldozer is in a digging end position, a driving direction detector for detecting the momentarily varying driving direction of the bulldozer, and a drive controller for shifting a transmission into a forward gear when the digging start detector detects that the bulldozer is presently in the digging start position; shifting the transmission into a reverse gear when the digging end detector detects that the bulldozer is presently in the digging end position; and controlling the bulldozer such that the driving direction detected by the driving direction detector is made coincident with a target driving direction when the bulldozer is moving from the digging start position towards the digging end position.

Claims

1. An automatic drive control system for a bulldozer which is capable of automatically driving a bulldozer such that the bulldozer moves back and forth predetermined times between a digging start position and a digging end position, the automatic drive control system comprising:

(a) digging start detecting means for detecting that the bulldozer is in the digging start position;

(b) digging end detecting means for detecting that the bulldozer is in the digging end position;

(c) driving direction detecting means for detecting the momentarily varying driving direction of the bulldozer; and

(d) drive controlling means for shifting a transmission into a forward gear when the digging start detecting means detects that the bulldozer is presently in the digging start position;

shifting the transmission into a reverse gear when the digging end detecting means detects that the bulldozer is presently in the digging end position; and

controlling the bulldozer such that the driving direction detected by the driving direction detecting means is made coincident with a target driving direction when the bulldozer is moving from the digging start position towards the digging end position.

2. The automatic drive control system for a bulldozer as claimed in claim 1, further comprising driving direction changing means for changing the driving direction of the bulldozer.

3. The automatic drive control system for a bulldozer as claimed in claim 1, further comprising blade controlling means for controlling lifting and lowering of the blade such that an actual tractive force exerted on the vehicle body is made coincident with a set target tractive force while the bulldozer is moving from the digging start position towards the digging end position.

4. The automatic drive control system for a bulldozer as claimed in claim 1, wherein the digging start detecting means comprises at least one laser projector installed on the ground and a laser beam sensor provided in the bulldozer for receiving a laser beam from the laser projector.

5. The automatic drive control system for a bulldozer as claimed in claim 1, wherein the digging start detecting means comprises at least one laser beam projecting/receiving device installed on the ground and a reflector provided in the bulldozer for reflecting a laser beam directed from the laser beam projecting/receiving device in the same direction.

6. The automatic drive control system for a bulldozer as claimed in claim 1, wherein the digging start detecting means is a detector which detects that the bulldozer has returned to the digging start position, by counting the number of revolutions of sprockets for actuating crawler belts, the count being started immediately after the bulldozer has left the digging end position, when the bulldozer moves backwards.

7. The automatic drive control system for a bulldozer as claimed in claim 1, wherein the digging end position is an edge of a cliff from which removed soil are to be dropped and the digging end detecting means is for detecting that the forward end of the bulldozer is on the edge of a cliff.

8. The automatic drive control system for a bulldozer as claimed in claim 7, wherein the digging end detecting means comprises at least one laser projector installed on the ground and a laser beam sensor provided in the bulldozer for receiving a laser beam directed from the laser projector.

9. The automatic drive control system for a bulldozer as claimed in claim 7, wherein the digging end detecting means comprises at least one laser beam projecting/receiving device installed on the ground and a reflector provided in the bulldozer for reflecting a laser beam directed from the laser beam projecting/receiving device in the same direction.

10. The automatic drive control system for a bulldozer as claimed in claim 7, wherein the digging end detecting means comprises an ultrasonic sonar provided in the bulldozer for projecting ultrasonic waves ahead of the vehicle body to detect the presence or absence of the ground.

11. The automatic drive control system for a bulldozer as claimed in claim 10, wherein the projecting angle of the ultrasonic sonar is adjustable.

12. The automatic drive control system for a bulldozer as claimed in claim 7, wherein the digging end detecting means comprises a load detector for detecting a change in load imposed on a blade to estimate the amount of soil present in front of the blade.

13. The automatic drive control system for a bulldozer as claimed in claim 4 or 8, wherein the laser projector is rotatable within a vertical plane and the laser beam sensor is disposed such that its longitudinal axis is horizontally oriented.

14. The automatic drive control system for a bulldozer as claimed in claim 5 or 9, wherein the laser beam projecting/receiving device is rotatable within a horizontal plane and the reflector is disposed such that its longitudinal axis is vertically oriented.

15. The automatic drive control system for a bulldozer as claimed in claim 1 or 2, wherein the driving direction detecting means comprises an azimuth sensor for detecting a direction, utilizing earth magnetism.

16. The automatic drive control system for a bulldozer as claimed in claim 1 or 2, wherein the driving direction detecting means comprises at least two laser beam projecting/receiving devices installed on the ground which are rotatable within a horizontal plane to project laser beams synchronously and a reflector which reflects laser beams directed from the laser beam projecting/receiving devices in the same direction and which is provided in the bulldozer such that its longitudinal axis is vertically oriented.

17. The automatic drive control system for a bulldozer as claimed in claim 1 or 2, wherein the driving direction detecting means comprises (i) at least one laser projector installed on the ground and rotatable within a vertical plane, and (ii) at least two laser beam sensors which are provided in the bulldozer such that their longitudinal axes are horizontally oriented and which receive laser beams directed from the laser projector, and wherein the laser beam sensors detect the relative angle between the plane of a laser beam directed from the laser projector and the vehicle body, thereby detecting the driving direction of the bulldozer.

18. The automatic drive control system for a bulldozer as claimed in claim 1 or 2, wherein the driving direction detecting means detects the driving direction of the bulldozer by integrating data from a yaw rate gyro provided in the bulldozer.

19. The automatic drive control system for a bulldozer as claimed in claim 2, wherein the driving direction changing means is a steering system which transmits the power of an engine to fight and left sprockets for actuating crawler belts by means of clutches and brakes, and the clutches and brakes are independently engaged or disengaged prior to a start of dozing operation to change the driving direction of the bulldozer.

20. The automatic drive control system for a bulldozer as claimed in claim 2, wherein the driving direction changing means tilts the blade laterally during dozing operation to change the driving direction of the bulldozer.

21. The automatic drive control system for a bulldozer as claimed in claim 1, further comprising remote control means for guiding the bulldozer to a desired digging lane.