Method of and apparatus for inspecting honeycomb-shaped object having plural through holes

• US 5,463,462 A
• Filed: 03/29/1994
• Issued: 10/31/1995
• Est. Priority Date: 03/31/1993
• Status: Expired due to Fees

• Current Assignee: NGK Insulators Limited
• Original Assignee: NGK Insulators Limited
• Inventors: Ohnishi, Takao, Muto, Miyuki, Osugi, Yukihisa
• Primary Examiner(s): Turner, Samuel A.
• Application Number:
  US08/219,381
• Time in Patent Office: 581 Days
• Field of Search: 356/237, 356/345, 356/353, 356/354
• US Class Current: 356/521
• CPC Class Codes: G01N 21/95623 using a spatial filtering method per se G02B
• CPC Class Codes: G01N 21/95692 Patterns showing hole parts, e.g. honeycomb filtering structures

Abstract

A parallel light beam is introduced from a collimator lens into through holes defined in a honeycomb-shaped object, and any light emitted from the honeycomb-shaped object is read by a CCD camera through a Fourier-transform lens to produce a Fourier-transform image of the honeycomb-shaped object. The honeycomb-shaped object is tilted such that the axis of the through holes is inclined at a certain angle to the optical axis of the parallel laser beam. If the partitions contain interstices spaced at intervals and light introduced into the through holes passes through such interstices, the Fourier-transform image includes a stripe pattern induced by diffracted light from the interstices. Since the stripe pattern can easily be distinguished from a dot-matrix pattern representing light emitted from the through holes, the interstices contained in the partitions can reliably be detected.

Claims

1. A method of inspecting a honeycomb-shaped object having a plurality of through holes defined therein by partitions, comprising the steps of:

introducing a parallel light beam into the through holes at an angle with respect to an axis of the through holes;

generating at least one Fourier-transform image from the honeycomb-shaped object by passing light through the honeycomb-shaped object; and

determining whether there are interstices in the partitions based on the at least one Fourier-transform image, by observing whether said at least one Fourier-transform image includes a Fourier-transform image of interstices in the partitions, which includes a pattern of periodic images, said periodic images including equidistantly spaced parallel stripes.

2. A method according to claim 1, wherein said at least one Fourier-transform image includes a Fourier-transform image of the through holes which includes a pattern of periodic images, and said step of determining comprises the steps of:

measuring an intensity of light in a predetermined zone located between periodic images of the Fourier-transform image of the through holes on a plane, to detect presence of interstices in the partitions based on the measured intensity of light; and

confirming the presence of interstices in the partitions when said measured intensity of light indicates the presence of interstices, by subsequently detecting the difference between the patterns of periodic images of the Fourier-transform image of the through holes and the Fourier-transform image of interstices in the partitions.

3. A method according to claim 2, wherein the pattern of periodic images of the Fourier-transform of the through holes are bright regions, and the predetermined zone is intermediately between adjacent bright regions which represent the through holes in the honeycomb-shaped object.

4. A method according to claim 3, wherein said intensity of light comprises the brightness of light.

5. A method according to claim 4, wherein said step of measuring includes the steps of:

comparing a peak value of the brightness of light measured in the predetermined zone with a preset reference value; and

determining the presence of interstices in the partitions when said peak value is higher than the reference value.

6. A method according to claim 2, wherein said step of confirming includes:

counting bright regions representing the periodic images of at least one of the Fourier-transform images; and

calculating a ratio of a small dimension to a large dimension of a selected bright region when the number of bright regions is at least one.

7. A method according to claim 6, wherein interstices in the partitions are present if the ratio of the small dimension to the large dimension is smaller than 0.3.

8. An apparatus for inspecting a honeycomb-shaped object having a plurality of through holes defined therein by partitions, comprising:

first means for introducing a parallel light beam into the through holes at an angle with respect to an axis of the through holes;

second means for generating at least one Fourier-transform image from the honeycomb-shaped object based on light which has passed through the honeycomb-shaped object; and

third means for determining whether there are interstices in the partitions based on the at least one Fourier-transform image, by observing whether said at least one Fourier-transform image includes a Fourier-transform image of interstices in the partitions, which includes a pattern of periodic images, said periodic images including equidistantly spaced parallel stripes.

9. An apparatus according to claim 8, wherein said first means comprises an optical system including a laser beam source for emitting a laser beam as said parallel light beam, and a tilting mechanism for tilting the honeycomb-shaped object through said angle.

10. An apparatus according to claim 8, wherein said at least one Fourier-transform image includes a Fourier-transform image of the through holes which includes a pattern of periodic images, and said third means comprises:

first decision means for measuring an intensity of light in a predetermined zone located between periodic images of the Fourier-transform image of the through holes on a plane to detect presence of interstices in the partitions based on the measured intensity of light; and

second decision means for confirming the presence of interstices in the partitions when said measured intensity of light indicates the presence of interstices, by subsequently detecting the difference between the patterns of periodic images of the Fourier-transform image of the through holes and the Fourier-transform image of interstices in the partitions.

11. An apparatus according to claim 10, wherein the pattern of periodic images of the Fourier-transform of the through holes are bright regions, and said first decision means comprises image display means for displaying an image, and means for establishing a window between adjacent bright regions which represent the through holes in the honeycomb-shaped object, displayed on said image display means.

12. An apparatus according to claim 11, wherein said first decision means further comprises first memory means for storing a reference brightness signal, second memory means for storing a brightness signal representing one of said bright regions displayed in said window on said image display means, and comparing means for comparing an output signal from said first memory means and an output signal from said second memory means.

13. An apparatus according to claim 10, wherein said second decision means comprises means for counting bright regions representing the periodic images of at least one of the Fourier-transform images, and means for comparing a small dimension to a large dimension of a selected bright region.