Power supply protection circuit

• US 5,463,521 A
• Filed: 06/03/1994
• Issued: 10/31/1995
• Est. Priority Date: 11/06/1992
• Status: Expired due to Fees

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Love, W. John
• Primary Examiner(s): Pellinen, A. D.
• Assistant Examiner(s): Leja, Ronald W.
• Application Number:
  US08/253,817
• Time in Patent Office: 515 Days
• Field of Search: 361/18, 361/56, 361/58, 361/100, 361/101, 361/111, 361/103, 361/105, 307/10.7, 323/221, 323/224, 323/226, 323/274, 323/284, 323/311, 323/312, 323/303, 323/908
• US Class Current: 361/58
• CPC Class Codes: G05F 1/571 with overvoltage detector
• CPC Class Codes: H03K 17/08122 in field-effect transistor switches
• CPC Class Codes: H03K 17/0822 in field-effect transistor switches
• CPC Class Codes: H03K 17/785 controlling field-effect transistor switches

Abstract

In one aspect of the present invention, an apparatus for protecting electronic circuit elements from hazardous voltages is provided. The apparatus includes a source of electrical energy that produces electrical energy having a predetermined energy level. An electrical load is connected to the electrical energy source and responsively receives electrical energy. A signaling device receives electrical energy from the electrical energy source and produces an overvoltage signal in response to receiving electrical energy greater than the predetermined energy level. An NMOSFET is connected to the electrical load, and controllably regulates the electrical current flowing through the electrical load. A control device receives the overvoltage signal and responsively controls the operation of the NMOSFET.

Claims

1. An apparatus for protecting electronic circuit elements from hazardous voltages produced by an energy source, comprising:

a energy source for producing electrical energy having a predetermined energy level, said energy source having positive and negative terminals;

an electrical load being connected to the positive and negative terminals of said electrical energy source, said electrical load receiving electrical energy from said energy source;

a first Zener diode for receiving electrical energy from said electrical energy source and producing an overvoltage signal in response to receiving electrical energy greater than the breakdown voltage of the first Zener diode;

an NMOSFET for controllably regulating the electrical current flowing through said electrical load, said NMOSFET having a drain, gate, source and substrate, and being connected between the negative terminal of said energy source and said electrical load; and

control means for receiving the overvoltage signal and responsively limiting the NMOSFET gate-source voltage to increase the impedance of said NMOSFET to a predetermined impedance level, thereby limiting the current flowing through said electrical load to protect said electrical load from hazardous voltages, wherein said NMOSFET remains conducting to allow said electrical load to receive electrical energy from said energy source at substantially the breakdown voltage of said first Zener diode during a hazardous voltage condition.

2. An apparatus, as set forth in claim 1, wherein the drain is connected to said electrical load, the gate is connected to the positive terminal of said electrical energy source, the source and substrate are connected to the negative terminal of said electrical energy source.

3. An apparatus, as set forth in claim 2, wherein said first Zener diode has a cathode connected to the positive terminal of said electrical energy source and an anode connected to the negative terminal of said electrical energy source.

4. An apparatus, as set forth in claim 3, wherein said control means includes an optically coupled isolator.

5. An apparatus, as set forth in claim 4, wherein said optically coupled isolator includes:

a light-emitting diode having a cathode connected to the drain of said NMOSFET and an anode connected to the anode of said first Zener diode; and

a photo-Darlington transistor having a collector, base and emitter, the collector being coupled to the gate of said NMOSFET, the base being optically connected to said light-emitting diode, and the emitter being connected to the negative terminal of said electrical energy source.

6. An apparatus, as set forth in claim 5, including a thermostat being connectable between the gate of said NMOSFET and the negative terminal of said electrical energy source, said thermostat connecting the NMOSFET gate to the negative terminal in response to the temperature of said NMOSFET reaching a predetermined temperature.

7. An apparatus, as set forth in claim 6, including a second Zener diode having a cathode connected to the gate of the NMOSFET and an anode connected to the negative terminal of said electrical energy source, said second Zener diode limiting the phototransistor collector-emitter voltage and NMOSFET gate-source voltage.

8. An apparatus, as set forth in claim 7, including a first resistor connected between the positive terminal of said electrical energy source and the cathode of said first Zener diode.

9. An apparatus, as set forth in claim 8, including an RC filter, the RC filter including:

a capacitor connected in electrical parallel with said second diode; and

a second resistor connected between the positive terminal of said electrical energy source and the cathode of said second Zener diode.

10. An apparatus, as set forth in claim 9, wherein said source of electrical energy includes a vehicle battery.

11. An apparatus, as set forth in claim 10, wherein said electrical load includes a DC to DC converter.