Siding panel and support strip assembly and method of production

• US 5,465,486 A
• Filed: 12/10/1993
• Issued: 11/14/1995
• Est. Priority Date: 12/14/1992
• Status: Expired due to Fees

• Current Assignee: King, Daniel W.
• Original Assignee: King, Daniel W.
• Inventors: King, Daniel W.
• Primary Examiner(s): Gorski, Joseph M.
• Application Number:
  US08/166,232
• Time in Patent Office: 704 Days
• Field of Search: 52/520, 52/529, 52/545, 52/547, 52/525, 52/526, 52/546, 52/588.1, 403/363, 403/375, 29/416, 29/417, 29/434, 29/897, 29/897.3, 29/879.32
• US Class Current: 29/897.32
• CPC Class Codes: B29C 2793/00 Shaping techniques involving a cutting or machining operation
• CPC Class Codes: B29C 2793/009 after shaping
• CPC Class Codes: B29C 48/00 Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor extrusion blow-moulding B29C49/04
• CPC Class Codes: B29C 48/0022 combined with cutting
• CPC Class Codes: B29C 48/07 Flat, e.g. panels
• CPC Class Codes: B29C 48/12 Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
• CPC Class Codes: B29D 99/001 Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings articles with hollow walls B29D24/00
• CPC Class Codes: B29K 2995/0072 Roughness, e.g. anti-slip
• CPC Class Codes: B29L 2031/003 having a profiled transverse cross-section
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
• CPC Class Codes: Y10T 29/49629 Panel
• CPC Class Codes: Y10T 29/49796 Coacting pieces
• CPC Class Codes: Y10T 29/49798 Dividing sequentially from leading end, e.g., by cutting or breaking
• CPC Class Codes: Y10T 29/4984 Retaining clearance for motion between assembled parts

Abstract

An elongated siding panel and a longitudinally extending panel attachment and support strip have overlapping edge portions with longitudinally spaced slots receiving corresponding hook-shaped tabs to form loose positive connections. The slots have a length longer than the tabs to provide for limited longitudinal movement of the panel relative to the support strip. The panel and strip are preferably formed from an extruded flat strip of semi-rigid plastics material, and the continuously formed panel and support strip are progressively notched and punched at longitudinally spaced intervals to form the slots and tabs and expansion slots. The notched and punched support strip is progressively severed from the panel, twisted on a longitudinal axis, and the tabs are progressively inserted into the slots for hooking the overlapping edge portion of the panel. The upper portion of the support strip is generally flat with longitudinally spaced holes for receiving fasteners, and the notches extend to the upper portion of the support strip. The expansion slots and notches permit the support strip to expand and contract without pulling on the fastener.

Claims

1. A method of continuously producing a series of elongated siding panels each having an attached longitudinally extending support strip, comprising the steps of forming a continuous support strip and a continuous siding panel each having a predetermined cross-sectional profile, notching and cutting a longitudinal portion of the siding panel and a longitudinal portion of the support strip to form longitudinally spaced slots and corresponding hook-shaped tabs with the slots being longer than the tabs, inserting the tabs into the slots to form positive connections of the support strip to the siding panel, and cutting the panel and support strip transversely at longitudinally spaced intervals to form a series of elongated siding panels and connected corresponding support strips with the connections providing for limited longitudinal movement of each siding panel relative to its corresponding support strip.

2. A method as defined in claim 1 wherein the siding panel and support strip are formed from a single extruded strip of plastics material, and including the step of progressively severing the extruded strip to separate the siding panel and support strip.

3. A method as defined in claim 2 wherein the step of notching and cutting the panel and support strip is performed prior to severing the extruded strip.

4. A method as defined in claim 2 and including the step of twisting the support strip on a generally longitudinal axis after separating the support strip from the siding panel.

5. A method as defined in claim 1 wherein the slots are formed within the longitudinal portion of the siding panel and the tabs are formed within the longitudinal portion of the support strip.

6. A method as defined in claim 1 wherein the siding panel and support strip are formed from a single extruded substantially flat strip of the plastics material having a generally uniform thickness.

7. A method as defined in claim 1 and including the step of forming longitudinally spaced and laterally extending slots within a longitudinal portion of the support strip to provide for expansion and contraction of the support strip between longitudinally spaced fasteners positively securing the longitudinal portion of the support strip to a wall surface.

8. A method of continuously producing elongated siding panels having attached corresponding longitudinally extending support strips, comprising the steps of forming a continuous support strip and a continuous siding panel each having a predetermined cross-sectional profile, notching and cutting a longitudinal portion of the siding panel and a longitudinal portion of the support strip to form longitudinally spaced interconnecting portions, successively connecting the interconnecting portions to form longitudinally spaced supports for the siding panel from the support strip by the interconnecting portions, and cutting the panel and support strip transversely at longitudinally spaced intervals to form a series of elongated siding panels and connected corresponding support strips with each of the interconnecting portions providing for predetermined and limited longitudinal movement of the corresponding siding panel relative to each corresponding support strip member.

9. A method as defined in claim 8 wherein the siding panel and support strip are formed from a single extruded strip of plastics material, and including the step of progressively severing the extruded strip to separate the siding panel and support strip.

10. A method as defined in claim 9 wherein the steps of notching and cutting the panel and support strip are performed prior to severing the extruded strip.

11. A method as defined in claim 9 and including the step of twisting the support strip on a generally longitudinal axis after separating the support strip from the siding panel.

12. A method as defined in claim 8 and including the steps of forming slots within the longitudinal portion of the siding panel and hook-shaped tabs on the longitudinal portion of the support strip, and successively extending the tabs into the slots to provide the interconnecting portions.

13. A method as defined in claim 8 and including the step of forming each of the siding panels and corresponding support strips from an extruded substantially flat strip of plastics material having a generally uniform thickness.

14. A method as defined in claim 8 and including the step of forming longitudinally spaced and laterally extending slots within longitudinal portion of the support strip to provide for expansion and contraction of the support strip between longitudinally spaced fasteners positively securing the portion of the support strip to a wall surface.