Surgical stapler instrument

• US 5,465,895 A
• Filed: 02/03/1994
• Issued: 11/14/1995
• Est. Priority Date: 02/03/1994
• Status: Expired due to Term

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Nuchols, Richard P., Knodel, Bryan D., Williamson, Warren P. IV
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US08/191,412
• Time in Patent Office: 649 Days
• Field of Search: 227/19, 227/902, 227/175, 227/176, 227/178, 227/180
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion

Abstract

A surgical stapler instrument is provided for applying lateral lines of staples to tissue while cutting the tissue between those staple lines. The instrument includes a handle portion, an implement portion, a reciprocating section, a drive member and a movable actuator. The implement portion includes a staple cartridge and an anvil. The reciprocating section is adapted to move back and forth along an axis of the implement portion. The movable actuator is associated with the handle portion and is engaged with the drive member such that motion of the actuator causes the drive member to move back and forth between first and second drive positions separated by a first distance. A multiplier is further provided and is associated with the reciprocating section and the drive member for causing the reciprocating section to move back and forth between first and second reciprocating positions in response to movement of the drive member. The reciprocating section includes a work portion which, when moved distally, effects the firing of staples in the staple cartridge toward the anvil. The work portion is also provided with a reciprocating knife. The first and second reciprocating positions are separated by a second distance which differs from the first distance.

Claims

1. A surgical instrument comprising:

a handle portion;

an implement portion having first and second implements capable of performing a function during a surgical procedure;

a reciprocating section adapted to move back and forth along an axis of said implement portion, said reciprocating section including a work portion capable of causing said first and second implements to perform said function;

a reciprocating drive member;

a movable actuator associated with said handle portion and engaged with said drive member such that motion of said actuator causes said drive member to move back and forth between first and second drive positions separated by a first distance; and

,

a multiplier associated with said reciprocating section and said drive member for causing said reciprocating section to move back and forth between first and second reciprocating positions in response to movement of said drive member, said first and second reciprocating positions being separated by a second distance which differs from said first distance.

2. A surgical instrument as set forth in claim 1, wherein said multiplier comprises first and second integral pinion gears, said first pinion gear being engaged with said reciprocating section and said second pinion gear being engaged with said drive member.

3. A surgical instrument as set forth in claim 2, wherein said first pinion gear has a first diameter and said second pinion gear has a second diameter which is smaller than said first diameter.

4. A surgical instrument as set forth in claim 1, wherein said implement portion comprises:

a staple cartridge having a plurality of staples and at least one slot for receiving a distal end of said work portion, said staple cartridge defining said first implement;

an elongated channel extending from said handle portion and having a distal end which is adapted to receive said staple cartridge;

an anvil mounted on said elongated channel for pivotable movement toward and away from said cartridge, said anvil defining said second implement;

means for effecting pivotable movement of said anvil; and

,

said work portion causing said staples to fire toward said anvil upon movement of said distal end of said work portion into said cartridge.

5. A surgical instrument as set forth in claim 4, wherein said means for effecting pivotable movement of said anvil comprises:

a closure tube having distal and proximal ends, said distal end of said closure tube being adapted to engage said anvil for effecting pivotable movement of said anvil;

a closure trigger having a handle section and a gear segment section; and

,

a closure yoke having distal and proximal ends, said distal end of said yoke being connected to said proximal end of said closure tube and said proximal end of said yoke having a gear rack which is adapted to engage said gear segment section such that movement of said closure trigger effects movement of said closure tube.

6. A surgical instrument as set forth in claim 5, wherein said anvil is provided with a stop and said distal end of said closure tube is provided with a tab engageable with said stop, such that movement of said closure trigger away from said handle portion causes said tab to engage said stop and pivot said anvil away from said cartridge.

7. A surgical instrument as set forth in claim 4, wherein said work portion comprises:

a pusher block;

a plurality of wedges connected to said pusher block, said wedges defining the distal end of said work portion; and

a reciprocating knife.

8. A surgical instrument as set forth in claim 7, wherein said knife includes a boss at its proximal end and said pusher block is provided with a recess for receiving said boss, said recess being defined by front, rear and side surfaces formed in said pusher block, and said pusher block effecting movement of said knife upon engagement of said boss with one of said front and rear surfaces.

9. A surgical instrument as set forth in claim 7, wherein said pusher block and said plurality of wedges are integrally molded from a liquid crystal polymer.

10. A surgical instrument as set forth in claim 1, wherein said actuator comprises a spring-biased firing trigger.

11. A surgical instrument comprising:

a handle portion;

an implement portion comprising;

a staple cartridge having a plurality of staples and at least one slot for receiving a distal end of a work portion;

an elongated channel extending from said handle portion and having a distal end which is adapted to receive said staple cartridge;

an anvil mounted on said elongated channel for pivotable movement toward and away from said cartridge; and

means for effecting pivotable movement of said anvil wherein said means for effecting pivotable movement of said anvil comprises;

a closure tube having distal and proximate ends, said distal end of said closure tube being adapted to engage said anvil for effecting pivotable movement of said anvil;

a closure trigger having a handle section and a gear segment section; and

,

a closure yoke having distal and proximal ends, said distal end of said yoke being connected to said proximal end of said closure tube and said proximal end of said yoke having a gear rack which is adapted to engage said gear segment section such that movement of said closure trigger effects movement of said closure tube;

a reciprocating section adapted to move back and forth along an axis of said implement portion, said reciprocating section including said work portion, wherein said work portion causes said staples to fire toward said anvil upon movement of said distal end of said work portion into said cartridge;

a movable actuator associated with said handle portion;

a multiplier connected to said actuating mechanism and said reciprocating section such that motion of said actuating mechanism causes said multiplier to effect multiplied motion of said reciprocating section.

12. A surgical instrument as set forth in claim 11 wherein said work portion comprises:

a pusher block;

a plurality of wedges connected to said pusher block, said wedges defining the distal end of said work portion; and

a reciprocating knife.

13. A surgical instrument comprising:

a handle portion;

an implement portion comprising;

a staple cartridge having a plurality of staples and at least one slot for receiving a distal end of a work portion;

an elongated channel extending from said handle portion and having a distal end which is adapted to receive said staple cartridge;

an anvil mounted on said elongated channel for pivotable movement toward and away from said cartridge and means for effecting pivotable movement of said anvil wherein said means for effecting pivotable movement of said anvil comprises;

a closure tube having distal and proximate ends, said distal end of said closure tube being adapted to engage said anvil for effecting pivotable movement of said anvil;

a closure trigger having a handle section and a gear segment section; and

,

a closure yoke having distal and proximal ends, said distal end of said yoke being connected to said proximal end of said closure tube and said proximal end of said yoke having a gear rack which is adapted to engage said gear segment section such that movement of said closure trigger effects movement of said closure tube;

a reciprocating section adapted to move back and forth along an axis of said implement portion, said reciprocating section including said work portion, wherein said work portion causes said staples to fire toward said anvil upon movement of said distal end of said work portion into said cartridge;

p1 a drive member;

a movable actuator associated with said handle portion and engaged with said drive member such that motion of said actuator causes said drive member to move back and forth between first and second drive positions separated by a first distance;

a multiplier associated with said reciprocating section and said drive member for causing said reciprocating section to move back and forth between first and second reciprocating positions in response to movement of said drive member, said first and second reciprocating positions being separated by a second distance which differs from said first distance.

14. A surgical instrument as set forth in claim 13, wherein said anvil is provided with a stop and said distal end of said closure tube is provided with a tab engageable with said stop, such that movement of said closure trigger away from said handle portion causes said tab to engage said stop and pivot said anvil away from said cartridge.

15. A surgical instrument comprising:

a handle portion;

an implement portion having first and second implements capable of performing a function during a surgical procedure, said implement comprising;

a staple cartridge having a plurality of staples and at least one slot for receiving a distal end of said work portion, said staple cartridge defining said first implement;

an elongated channel extending from said handle portion and having a distal end which is adapted to receive said staple cartridge;

an anvil mounted on said elongated channel for pivotable movement toward and away from said cartridge, said anvil defining said second implement;

means for effecting pivotable movement of said anvil; and

,

said work portion causing said staples to fire toward said anvil upon movement of said distal end of said work portion into said cartridge comprising;

a pusher block;

a plurality of wedges connected to said pusher block, said wedges defining the distal end of said work portion;

wherein said pusher block and said plurality of wedges are integrally molded from a liquid crystal polymer; and

a reciprocating knife;

a reciprocating section adapted to move back and forth along an axis of said implement portion, said reciprocating section including a work portion capable of causing said first and second implements to perform said function;

a reciprocating drive member;

a moveable actuator associated with said handle portion and engaged with said drive member such that motion of said actuator causes said drive member to move back and forth between first and second drive positions separated by a first distance; and

,

a multiplier associated with said reciprocating section and said drive member for causing said reciprocating section to move back and forth between first and second reciprocating positions in response to movement of said drive member, said first and second reciprocating positions being separated by a second distance which differs from said first distance.