Stackable interlocking modular storage system

• US 5,466,058 A
• Filed: 08/15/1994
• Issued: 11/14/1995
• Est. Priority Date: 08/15/1994
• Status: Expired due to Fees

• Current Assignee: One Two One Systems, Inc.
• Original Assignee: One Two One Systems, Inc.
• Inventors: Chan, Shiu C.
• Primary Examiner(s): Dorner, Kenneth J.
• Assistant Examiner(s): HANSEN, JAMES ORVILLE
• Application Number:
  US08/291,127
• Time in Patent Office: 456 Days
• Field of Search: 312/107, 312/108, 312/109, 312/111, 312/263, 312/265.5, 312/329
• US Class Current: 312/111
• CPC Class Codes: A47B 2096/203 Profiled sections
• CPC Class Codes: A47B 2210/0059 Guide located at the side of the drawer
• CPC Class Codes: A47B 2210/19 Drawers in a casing being stackable in modular arrangements
• CPC Class Codes: A47B 47/0075 Flat or flat-like panels connected without frames for panels mainly made of wood or plastic A47B47/042
• CPC Class Codes: A47B 87/007 Linkable independent elements with the same or similar cross-section
• CPC Class Codes: A47B 88/90 Constructional details of drawers
• CPC Class Codes: A47B 95/02 Handles similar handles for doors in general E05B1/0015
• CPC Class Codes: F16B 12/46 Non-metal corner connections

Abstract

A modular storage system is formed from a plurality of stackable cube-shaped or rectangular-shaped units. Each unit is locked to another adjacent unit with fasteners inserted through their side walls. Each cube modular unit is formed by four identical rectangular panels which face each other in a box-like configuration without a lid or bottom, There are a plurality of tabs and notches in the beveled surface of the abutting edges of each panel. The beveled top edge of each panel mates with the beveled bottom edge to form a miter joint and to allow the complementary tabs and notches in the edges to lock together to prevent lateral displacement. There are a pair of grooves near each edge to allow for a curved molding to slide into to lock the edges of the panels together. The inside wall of each panel has a series of channels to allow shelves to be positioned in the body of the cube. A hanging door can be placed in the front of the cube to conceal the shelving. Drawer inserts can be placed in the interior along the channels to form a multi-drawer chest.

Claims

1. A modular storage unit that includes a plurality of interlocking panels, each panel comprising:

a rectangular-shaped panel member having beveled top and bottom edges, front and rear edges and inner and outer walls;

a top retaining groove in said outer wall that is parallel to and spaced apart from said top edge;

a bottom retaining groove in said outer wall that is parallel to and spaced apart from said bottom edge;

a tab on one of said beveled edges;

a notch complementary to said tab on the other one of said beveled edges;

a channel in said inner wall that is parallel to said top and bottom edges for slidably engaging a drawer or shelf;

said panels being positioned with their bottom edges adjacent another one of said panels'"'"' top edges to form said modular storage unit such that said tabs and notches are engaged, thus preventing transverse movement of said panels; and

a plurality of curved moldings, each molding slidably engaging said top retaining groove in one of said panels and said bottom retaining groove in another adjacent one of said panels.

3. The modular storage unit of claim 1, wherein said storage unit has an open front and each of said panels has a ledge on its inner wall adjacent to and parallel with its front edge, said ledges each having a pair of spaced apart recesses so that two opposed rectangular members in said unit have two opposed ledges with two pair of opposed and aligned spaced apart recesses, further comprising:

a rectangular-shaped door member having a pair of opposite edges for hanging in said open front of said storage unit;

first and second pairs of spaced apart knob-and-catch projection on said opposed edges of said door member;

said knobs being positioned in said aligned recesses on opposed ledges to form ball and socket joints which allow said door member to swing open and closed in said open front of said storage unit; and

said catch projections being positionable in said spaced apart and aligned recesses on said opposed ledges to form a latch for keeping said door closed.

4. The storage unit of claim 3, wherein said door member is symmetrical transversely so that said door member can be mounted to swing open either left or right.

5. The storage unit of claim 1, further comprising:

a full length receiving slot in each of said panel members'"'"' inner walls and parallel to and spaced apart from said rear edges; and

a rectangular back panel slidably positioned in said receiving slots in said panels to form a back wall of said storage unit.

6. The storage unit of claim 1, wherein said channel includes three parallel spaced apart channels in said inner wall, said middle channel being coincident with a medial line running parallel to and midway between said top and bottom edges, said channels forming a series of three pairs of aligned horizontal channels and three pairs of aligned vertical channels in said storage unit, further comprising:

a rectangular-shaped shelf member having two pairs of opposite edges for engaging with one of said opposite pair of said channels in said inner walls to form a horizontal shelf, or a vertical partition in said storage unit; and

at least two pairs of spacers on said opposite edges of said shelf member for engaging with said channels.

7. The storage unit of claim 1, wherein a plurality of storage units can be interlocked, further comprising:

complementary arrays of cavities in said outer walls of said panel members, each of said cavities being cylindrical in shape and having a removable plastic membrane;

a plurality of dowels having shapes complementary to said cavities and approximately twice their length, said dowels having a concentric bore so that they can be positioned between said cavities in adjacently positioned storage units; and

a plurality of fasteners that can be passed through said dowels to interlock said adjacent storage units.

8. The storage unit of claim 1, further comprising a drawer member which includes:

a three partition side wall having an inside face and an outside face formed by two side panels each having one end connected to a middle back panel by a bendable plastic strip, both of said side panels being bent at substantially right angles relative to said back side at said bendable plastic strips to form a U-shaped side wall of said drawer member;

a first lower horizontal groove running the entire length of the inside of said three partition side wall;

a rectangular-shaped face plate having front and back faces, top and bottom edges and two side edges;

a pair of vertical oval-shaped depressions in said back face which are positioned adjacent to respective side edges of said face plate, the other ends of said side walls being positioned in respective vertical oval depressions of said back face;

a first pair of spaced apart cutaways in one of said side edges and terminating at one of said oval depressions;

a second pair of identical spaced apart cutaways in said other side edge and terminating at said other oval depression;

a second lower horizontal groove running the length of said back face of said face plate, said first and second lower horizontal grooves forming a rectangular groove;

a bottom panel positioned in said rectangular groove;

fasteners inserted through respective cutaways for fastening said ends of said side walls to said face plate; and

a pair of horizontal runners on said outside face of each said side wall for engaging with an opposed pair of said channels in said storage unit.

9. The storage unit of claim 8, wherein said drawer member further comprises:

a rectangular-shaped cutaway portion in said top edge of said face plate for securing a snap-in handle;

a pair of bosses on opposed edges of said cutaway portion;

a pair of concave grooves on a bottom edge of said cutaway portion at said front and back faces of said face plate;

a rectangular-shaped snap-in handle having the same overall dimensions as said rectangular cutaway portion for securing in said cutaway portion;

said handle having in cross section an inverted J-shaped portion positioned on top of an inverted U-shape portion; and

said inverted J-shaped portion forming a handle, and said inverted U-shaped portion having a pair of opposed horizontal convex runners at its bottom for locking with said concave grooves on both sides of said face plate.

10. An interlocking panel comprising:

a rectangular-shaped member having beveled top and bottom edges, front and rear edges and inner and outer walls;

a top retaining groove in said outer wall that is parallel to and spaced apart from said top edge;

a bottom retaining groove in said outer wall that is parallel to and spaced apart from said bottom edge;

a tab on one of said beveled edges;

a notch complementary to said tab on the other one of said beveled edges; and

a channel in said inner wall that is parallel to said top and bottom edges for slidably engaging a drawer or shelf.

2. The modular storage unit of claim 10, wherein each panel further comprises:

a first tab-and-notch pair placed side-by-side on one of said beveled surfaces and adjacent said front edge;

a second tab-and-notch pair complementary to said first pair placed side-by-side on said other beveled surface and adjacent said front edge;

said first tab-and-notch pair mating with said second tab-and-notch pair on said adjacently positioned panel prevent lateral displacement of said panels.

11. The interlocking panel of claim 10 further comprising:

a first tab-and-notch pair placed side-by-side on one of said beveled surfaces and adjacent said front edge; and

a second tab-and-notch pair complementary to said first pair placed side-by-side on said other beveled surface and adjacent said front edge.